what to do ?

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25 May 2016 05:54 #728391 by TexasKZ
Replied by TexasKZ on topic what to do ?
I see that #4 exhaust and #3 & #4 intake are right at the small end of the range. They will continue to get smaller as parts wear, so I recommend adjusting them closer to the middle or large end of the allowable range. It is generally better to have the gap near the maximum allowed rather than close to the minimum.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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  • SWest
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25 May 2016 06:10 #728395 by SWest
Replied by SWest on topic what to do ?
Do NOT grind the shims. Making them is NOT possible. If you can't get them from US suppliers then buy a set on eBay.
Steve

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25 May 2016 06:14 #728398 by SWest

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25 May 2016 06:15 #728399 by TexasKZ
Replied by TexasKZ on topic what to do ?

swest wrote: Do NOT grind the shims. Making them is NOT possible. If you can't get them from US suppliers then buy a set on eBay.
Steve

+1
Shims have a hardened surface that will be damaged by grinding. Replacement shims of the proper thickness are the only way to go.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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25 May 2016 07:19 #728416 by 650ed
Replied by 650ed on topic what to do ?
Do NOT grind the shims and do NOT use something that a metalworker makes! Doing that can wreck your engine. Just BUY the correct shims. Do you have a Kawasaki Service Manual? If so, take a look in it about shims. Mine is very specific about NOT grinding them (see image below). If you do not have a Kawasaki Service Manual you really need to buy one if you plan to do any work on your bike. Ed

Attachment 00003d-2-3-4-5-6-7-8-9-10-11-12.jpg not found


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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25 May 2016 07:54 - 25 May 2016 08:03 #728424 by zirafin
Replied by zirafin on topic what to do ?
ok i donot grind it just finking to buy all new from germany ,price is 8 euro per one valve shim.
can i just change places shims if its a better fit for example from 2 til 6 place?
i can buy shims 2.45 mm X 3 , and 2.60 x 1
and rest i can change places so i will save half price.
Last edit: 25 May 2016 08:03 by zirafin.

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25 May 2016 08:19 - 25 May 2016 08:20 #728432 by loudhvx
Replied by loudhvx on topic what to do ?

zirafin wrote: ok i donot grind it just finking to buy all new from germany ,price is 8 euro per one valve shim.
can i just change places shims if its a better fit for example from 2 til 6 place?
i can buy shims 2.45 mm X 3 , and 2.60 x 1
and rest i can change places so i will save half price.


Yes you can swap shims.

Follow the manual on shim changes and measurements. It is explained in detail in the manual.
Links are in my signature to download manuals. Use the factory manual.
Last edit: 25 May 2016 08:20 by loudhvx.

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25 May 2016 08:21 #728433 by SWest
Replied by SWest on topic what to do ?
That's what I do. Since 13 I'buy the shims I need and one or two extra. Now I have a full set. I always get the next size down as extras.
Steve

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25 May 2016 10:33 #728474 by zirafin
Replied by zirafin on topic what to do ?
so i buy 4 valve shims and carburetor repair kit x4. so next weak will be more work ;)

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25 May 2016 11:09 #728480 by The_Proletariat
Replied by The_Proletariat on topic what to do ?

zirafin wrote: so i buy 4 valve shims and carburetor repair kit x4. so next weak will be more work ;)


Why do you need carb kits?

1982 Kawasaki KZ550 LTD

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25 May 2016 23:52 #728602 by zirafin
Replied by zirafin on topic what to do ?
after i want to Drilling jets for using pods instead of air filter . so i want to have spare parts.if i fail.

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26 May 2016 14:00 - 26 May 2016 14:04 #728697 by The_Proletariat
Replied by The_Proletariat on topic what to do ?
That may not be necessary. Loudhvx has information on his website about running pods with just a needle shim.

1982 Kawasaki KZ550 LTD
Last edit: 26 May 2016 14:04 by The_Proletariat.

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