My '76 z900 'Strip-fighter...sorta

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Re: My '76 z900 'Strip-fighter...sorta

11 Feb 2011 05:48
#429926
at least 3/16's but no more than 3/8's i would think anything in between there would be fine.i think an 1/8 would be prone to stress crack.my .02 fwiw.
i think the fender looks real good on there doug.

keep us posted,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

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www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Re: My '76 z900 'Strip-fighter...sorta

18 Feb 2011 10:27
#431550
Cant wait to see you finsih the bike. Good inspiration for sure!
1976 KA900. VM28 pumper carbs, K&N pod fiters, RC performace 4/1 exhaust, Dyna ignition, Accel coils and wires, Ohlins rear shocks.....more to come

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Re: My '76 z900 'Strip-fighter...sorta

26 Feb 2011 16:44
#433608
Nice fender Doug.
much better than the bulky modern ones. B)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Re: My '76 z900 'Strip-fighter...sorta

28 Jul 2011 13:21
#465519
I can't believe I haven't updated this thread in almost 6 months. :doh:

Anyways, I've started making a little progress.

I did a crude mock-up of my chain run and it appeared that the chain will hit the lower portion of my 1"x3" shock mount crossmember before my tire runs out of clearance.




So I ordered 12" of 1"x2"x.120" rectangular tubing last week, received the package Tuesday, and should have a new crossmember and shock mounting tabs done tonight and hopefully some pics up tomorrow.

I also ordered my front end conversion bearings from All Balls Racing and should have those today. I'm also going to stop by a local auto garage and see if they'll press the steering stem back into the lower tree. I initially removed the stem so I could machine it but since All Balls offer conversion bearings now, I won't have to.

Also, a couple weeks ago I got in contact with a member on here and had him make up some bushings to allow the narrower Gsxr arm to fit the slightly wider Kz frame. The only downside is I didn't do all the research needed first and the bushings were way too long. But a hacksaw, bench grinder, and a couple files and they now fit perfectly.

Later, Doug
1978 z1000 Streetfighter
1976 z900 Stripfighter
1979 z650 Resto-Mod
1983 Gpz750 Resto-Mod
2018 Z900RS

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Re: My '76 z900 'Strip-fighter...sorta

28 Jul 2011 13:48
#465526
glad that you are making some progress doug.
as long as you don't quit it will still move forward,just slows down some :pinch: .

i can't wait to see it finished,because i have been watching it for so long.not tryin to make fun just sayin once you have "known" a bike (even if it is just through pictures online)you get kinda interested (attached ?:dry: )to see how it turns out.

keep us posted,

leon
skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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Re: My '76 z900 'Strip-fighter...sorta

28 Jul 2011 14:35
#465532
I tried to do "something" every day on my project. However small it was. Sometimes it was only every week, but that constant contact with the project keeps it front of mind.

I'm glad to see you moving forward here Doug. Keep up the good work.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Re: My '76 z900 'Strip-fighter...sorta

29 Jul 2011 10:57
#465685
I like your cardboard "battery" simulator.
1977 Kawasaki KZ1000 : Street/Strip
Build Thread

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Re: My '76 z900 'Strip-fighter...sorta

29 Jul 2011 11:08 - 29 Jul 2011 11:09
#465687
StreetfighterKz wrote: I can't believe I haven't updated this thread in almost 6 months. :doh:

Anyways, I've started making a little progress.

I did a crude mock-up of my chain run and it appeared that the chain will hit the lower portion of my 1"x3" shock mount crossmember before my tire runs out of clearance.




So I ordered 12" of 1"x2"x.120" rectangular tubing last week, received the package Tuesday, and should have a new crossmember and shock mounting tabs done tonight and hopefully some pics up tomorrow.

I also ordered my front end conversion bearings from All Balls Racing and should have those today. I'm also going to stop by a local auto garage and see if they'll press the steering stem back into the lower tree. I initially removed the stem so I could machine it but since All Balls offer conversion bearings now, I won't have to.

Also, a couple weeks ago I got in contact with a member on here and had him make up some bushings to allow the narrower Gsxr arm to fit the slightly wider Kz frame. The only downside is I didn't do all the research needed first and the bushings were way too long. But a hacksaw, bench grinder, and a couple files and they now fit perfectly.

Later, Doug

glad to see that your back at it bud.
i had a similar problem. my chain was hitting the motor mount. the chain bounces up quite a bit during accel/deccel.i installed a roller bearing to keep it happy.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ ~ _- \,
~ (k) / (z)
Last edit: 29 Jul 2011 11:09 by mark1122.

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Re: My '76 z900 'Strip-fighter...sorta

29 Jul 2011 12:21
#465698
tachrev wrote: I like your cardboard "battery" simulator.
Thanks. :woohoo: I didn't feel like shelling out the $120+ for the Odyssey PC680 battery that will just sit on a shelf and lose charge for a couple years.
mark1122 wrote: i had a similar problem. my chain was hitting the motor mount.
I was thinking of going with a D&G Chassis upper motor mount. I believe it eliminates the lower bolts of the rear upper motor mount to provide extra clearance.


Later, Doug
1978 z1000 Streetfighter
1976 z900 Stripfighter
1979 z650 Resto-Mod
1983 Gpz750 Resto-Mod
2018 Z900RS

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Re: My '76 z900 'Strip-fighter...sorta

29 Jul 2011 15:03
#465715
Here are some pics of the old shock mount crossmember. As you can see I notched it for some chain clearance but thought that it looked a little tacky and un-factory looking...



Here is the new crossmember and new shock mounting tabs. As you can see, I gained a whole bunch of room (1" to be exact) for the chain run....



Template for shock mounting tab made...


Template transferred to 1/4" steel plate...


The tabs cut out and shaped using just a hacksaw, 4" angle grinder, drill press, and bench grinder...


Here are the tabs in mockup. Just need to determine their final position and tack them in...



Later, Doug
1978 z1000 Streetfighter
1976 z900 Stripfighter
1979 z650 Resto-Mod
1983 Gpz750 Resto-Mod
2018 Z900RS

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Re: My '76 z900 'Strip-fighter...sorta

31 Jul 2011 20:41
#466073
Looks like you've got it figured out .
Nice job.B)
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ ~ _- \,
~ (k) / (z)

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Re: My '76 z900 'Strip-fighter...sorta

31 Jul 2011 22:45
#466087
Cool project & nice work.
Thanks for taking the time to document in detail. It adds work / time to the project, but lets the reader follow along with the fab process.
Keep it up.
Rick.
76 kz900

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