Stu Pidasole's Build

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Re: Joe's '78 kz1000 build

07 Jan 2011 09:52
#420547
When you get the triple clamps back, get the front end on the chassis.

Then run a string all the way around both wheels. Keep it level. Then you can get a better indication of how your wheels are lined up by measuring the distance from the edge of the tire to the string.

Get the front wheel straight and then start measuring.

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:00
#420549
Another thing to consider before Leon is done with the clamps.

If you're going to need risers made for traditional handlebars, you should have him do them now.

I milled out the webbing on the bottom of the top clamp and made some aluminum plates to fit in there. This added strength to the rather thin top clamp.

I threaded those pieces and put nuts on the bottom as well to lock it all up tight. :)

If you try to run 7 clip on bars, you'll be into major headaches with tank clearance. You'll have to make a new steering stop as it is. Mine is welded to the front the the steering stem tube on the chassis.

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:01
#420550
ok, i got her straight now.....
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:04
#420552
Well, what was it Joe? Did you have the spacers reversed?
FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:05
#420553
larrycavan wrote:
Another thing to consider before Leon is done with the clamps.

If you're going to need risers made for traditional handlebars, you should have him do them now.

I milled out the webbing on the bottom of the top clamp and made some aluminum plates to fit in there. This added strength to the rather thin top clamp.

I threaded those pieces and put nuts on the bottom as well to lock it all up tight. :)

If you try to run 7 clip on bars, you'll be into major headaches with tank clearance. You'll have to make a new steering stop as it is. Mine is welded to the front the the steering stem tube on the chassis.
how much of a rise would i need to clear the tank?
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:09 - 07 Jan 2011 10:10
#420554
porchev914 wrote:
Well, what was it Joe? Did you have the spacers reversed?
no the spacers were fine. right now i just have the frame tacked, so i took the trusty ol grinder out, cut 2 tachs and adjusted it. then tacked her back up.
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?
Last edit: 07 Jan 2011 10:10 by kz1k.

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:14
#420556
kz1k wrote:
larrycavan wrote:

so larry, if i buy parts from the bike i have been buying, i should get the front master cylinder, but buy a lever from a 95 bike? im getting lost confused now.....

i was planning on buying the 2000 zx7r front brake m/c and lever/lines, and resevior.

Don't know about the 2000 stuff Joe.

I got the front brakes with master cyl. but there was no lever. I wanted the clutch and brake levers to match as well. The zx6 parts were the answer for me.

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:15
#420557
kz1k wrote:
porchev914 wrote:
Well, what was it Joe? Did you have the spacers reversed?
no the spacers were fine. right now i just have the frame tacked, so i took the trusty ol grinder out, cut 2 tachs and adjusted it. then tacked her back up.


that was my guess.....maybe ride better if you center stuff...:P
1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:20
#420561
trianglelaguna wrote:
kz1k wrote:
porchev914 wrote:
Well, what was it Joe? Did you have the spacers reversed?
no the spacers were fine. right now i just have the frame tacked, so i took the trusty ol grinder out, cut 2 tachs and adjusted it. then tacked her back up.


that was my guess.....maybe ride better if you center stuff...:P
and the turdpuncher chimes in...:laugh:
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:24
#420563
larrycavan wrote:
kz1k wrote:
larrycavan wrote:

so larry, if i buy parts from the bike i have been buying, i should get the front master cylinder, but buy a lever from a 95 bike? im getting lost confused now.....

i was planning on buying the 2000 zx7r front brake m/c and lever/lines, and resevior.

Don't know about the 2000 stuff Joe.

I got the front brakes with master cyl. but there was no lever. I wanted the clutch and brake levers to match as well. The zx6 parts were the answer for me.
ok, so let me see if i got this straight....if i use the zx7r m/c i can use zx6r levers that will match?
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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Re: Joe's '78 kz1000 build

07 Jan 2011 10:55
#420570
ok Larry. let me see if i get this.....if i buy the zx7r front m/c i need just this lever? www.bikebandit.com/houseofmotorcycles/19...-us/o/m4154#sch71574


and then i would have to buy this whole assembly? www.bikebandit.com/houseofmotorcycles/19...-us/o/m4154#sch67738

itll be hard to find a 95 clutch assembly. would i have to buy new oem? $$$.

let me know im all confused.
1978 KZ1000A2

"JUST IN! A MAN WHO HOLDS THE WORLD RECORD FOR USING THE MOST DRUGS DIES TODAY. HE WAS WAS ATTACKED BY A PACK OF WILD DOGS HE THOUGHT HE SAW"

WHY FART AND WASTE IT, WHEN YOU CAN BURP AND TASTE IT?

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Re: Joe's '78 kz1000 build

07 Jan 2011 11:14
#420577
531blackbanshee wrote:
joe,here is the bottom of the zx stem(steel)with the kz stem(steel) pressed in to it.



larry chose to use a set screw to secure the two together,which has the advantage of making the stem removable.
in the past i have welded the two together for a permanent fix.you would have to have it machined to separate it.
the zx stem has a snap ring on the bottom od of the stem that locks against a step in the bottom of the lower triple preventing it from being pulled through the triple when tightend.
the kz stem has a step around the bottom od of the stem below where the lower race rides.
so when the two are locked together the snap ring prevents it coming up and the step prevents it going down.
my question to you joe is do you want it welded together or set screwed sir :huh: ?

leon

I can't picture the set screw - anyone have an example photo? I follow to this point and even understand welding the two together, but how would you use the set screw?

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