Nelson's KZ1000 Fighter? build

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29 Aug 2011 01:29 #472456 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
Hmmm... this could be a problem

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fixed! and a bit of wire stripping...

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Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
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29 Aug 2011 01:33 - 29 Aug 2011 01:35 #472457 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
OK now that I have air again it's back to work. Here's the front wheel in progress.
I did a thorough cleaning and polished the rims. This is my $4 polishing kit.

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Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
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Last edit: 29 Aug 2011 01:35 by Nelson.

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29 Aug 2011 01:40 #472458 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
white primer because I figured the red paint might not cover the black/bare aluminum very well.
Despite very thorough cleaning/degreasing there were very slight fisheyes showing in the primer which did NOT show in the paint. So the primer did it's job.

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Finished! I will probably add a black pinstripe on the edge where the paint meets the aluminum.

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Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
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29 Aug 2011 03:12 #472477 by Marneman
Replied by Marneman on topic Nelson's KZ1000 Fighter? build
That wheel looks really good B)
77 KZ1000-A1 "Bushido" Project
82 KZ1000 LTD "Terri Lee"


You know what, I don't have a one to some other number of douche-bag scale. So.. Six!

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29 Aug 2011 03:18 #472479 by Chaotic Reason
Replied by Chaotic Reason on topic Nelson's KZ1000 Fighter? build
Brilliant job mate! Looking very good, and I like your idea about the pinstripe.
Michael
1980 KZ1000 shaft drive

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28 Sep 2011 22:28 #480309 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
I finished painting the rear wheel the other day. Looks just like the front one.

I finally got my crank back from the machine shop. He said 2 weeks and it took 6 weeks... :pinch: Anyway... It looks like good work and I had him lightly hone the big bore cylinders also. So now I need to get going on the engine assembly. yay :)
Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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  • testarossa
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  • Attack life, it's only trying to kill you.
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28 Sep 2011 22:56 #480323 by testarossa
Replied by testarossa on topic Nelson's KZ1000 Fighter? build
Looks like the compressor was trying to start a fire for you. :pinch:
Glad you caught that before it was successful.

Got any pictures of the crank now?
I'm looking forward to your engine assembly. That's the good stuff.

BTW the wheels look good.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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28 Sep 2011 23:57 #480359 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
no crank pics now, but I'll be sure to get some juicy closeups of the welds to make you drool! :lol:
Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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12 Oct 2011 02:15 #482702 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
As promised... I haven't had a chance to work on it lately but I shot some pics for you guys to get all hot about ;)


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Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
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22 Oct 2011 22:11 #484785 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
Ok I'm finally ready to put this together. These pics are shot just before assembling the case halves. Please look to see if I forgot anything.

Dowel pins are in cases and alignment pins for all the bearings. New HD Cam chain is in. noew oring for oil passage, etc.

These pics are hi res, so you can click on them to see more detail. A response is appreciated! :)

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Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.
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22 Oct 2011 22:15 #484786 by Nelson
Replied by Nelson on topic Nelson's KZ1000 Fighter? build
Is the shift drum in neutral? The position the manual shows seems wrong to me. Right now the detent is aligned with the spring thingamajig.
Restoring and customizing a KZ1000. Click here to read about it.
Plated KTM, DR650, KZ1000, Former MC mechanic (eons ago). 40 yrs. of dirt and street.

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  • mark1122
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23 Oct 2011 21:57 #484961 by mark1122
Replied by mark1122 on topic Nelson's KZ1000 Fighter? build
what if u just put the cases together(dry for now). if its in neutral and set up properly it should turn freely independent of the crank.
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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