Building a GPZ1150 from a CSR1000

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31 Mar 2010 11:49 #357464 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
porchev914 wrote:

I'm curious where you picked up that fuse block otakar. I have been wondering about a viable replacement for the stock (broken on mine) fuse box. Thanks!
otakar wrote:

Closer shot.

That fuse block came from Del City. They have a $25 minimum order so you have to order a few of them. I ordered four so I would have a few spares. If you don't want to spend $25 + postage send me an email at otto@condormodels.com I can part with one.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • trianglelaguna
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31 Mar 2010 11:50 #357465 by trianglelaguna
Replied by trianglelaguna on topic Building a GPZ1150 from a CSR1000
sweet..great pics...nice upgrade...very nice

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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31 Mar 2010 12:07 #357470 by otakar
Replied by otakar on topic Building a GPZ1150 from a CSR1000
It is still a work in progress. I want to have everything done this spring though.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • porchev914
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  • Whats that? Half of my swingarm is missing?!?!?
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01 Apr 2010 12:49 #357723 by porchev914
Replied by porchev914 on topic Building a GPZ1150 from a CSR1000
Delcity has a lot of handy products for wiring projects like our bikes!

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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01 Apr 2010 14:22 #357743 by otakar
Replied by otakar on topic Building a GPZ1150 from a CSR1000
just taking a little brake. I am in the process of converting to a 530 chain from a 630. Everything went fine with the exception that the front sprocket has no holes to use the bolt lock. I hope that the sprocket bolt holds.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • porchev914
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01 Apr 2010 16:01 #357752 by porchev914
Replied by porchev914 on topic Building a GPZ1150 from a CSR1000
You might go through a few drill bits on the sprocket, but you could drill holes in the head of the bolt and the sprocket and safety wire it. At least that way you can have some piece of mind ;)

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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01 Apr 2010 17:10 #357765 by otakar
Replied by otakar on topic Building a GPZ1150 from a CSR1000
I attempted that, I even used a carbide drill bit. It won't even faze the sprocket.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • porchev914
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  • Whats that? Half of my swingarm is missing?!?!?
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01 Apr 2010 17:21 #357767 by porchev914
Replied by porchev914 on topic Building a GPZ1150 from a CSR1000
Do you still have the splined washer for the c.s. sprocket bolt? You could drill a hole in that and use it to wire to, or bend it over the bolt like OEM. You'll have to forgive the suggestions, I'm sure you have already though of all these solutions ;)

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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01 Apr 2010 17:43 #357770 by otakar
Replied by otakar on topic Building a GPZ1150 from a CSR1000
this is a J series motor the locking system is completely different from th earlier engines.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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  • testarossa
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01 Apr 2010 17:57 #357775 by testarossa
Replied by testarossa on topic Building a GPZ1150 from a CSR1000
otakar wrote:

I attempted that, I even used a carbide drill bit. It won't even faze the sprocket.


What did you use to spin that carbide drill bit? Was it a hand drill or a drill press? Also what size drill bit where you using?

1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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  • porchev914
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01 Apr 2010 18:02 #357779 by porchev914
Replied by porchev914 on topic Building a GPZ1150 from a CSR1000
otakar wrote:

this is a J series motor the locking system is completely different from th earlier engines.

That COMPLETELY explains my ignorance :laugh: Testerossa my be able to help better, he lives in a machine shop ;)

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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01 Apr 2010 18:57 #357797 by otakar
Replied by otakar on topic Building a GPZ1150 from a CSR1000
This was done in a drill press and I tried three different sizes starting with 1/8 and went up.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

Please Log in or Create an account to join the conversation.

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