Help with 82 kz250

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09 Sep 2015 08:56 #689339 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

1977-Z1-A1-LTD wrote: You may have tried this since I'm late to the party, but it sounds like a carb issue to me, and in fact un-metered fuel being dumped directly into the cylinder. If you're fouling the plug, you should also be seeing black smoke from the exhaust. Does the bowl vent have any fuel in it? If so, you may need to try "lapping" the float needle to make sure it has a really good seat, be sure the floats are not touching the top of the float bowl when you push down on the float/needle when the carb is upside down. Another check is a "pop-off" test, with the carb upside down and the floats and needle in place, put a bit of soapy water around the float needle and blow some air into the fuel intake port on the carb (less than 10 psi). If you see bubbles the float needle is leaking. I feel your pain, went through the exact same thing on 4 carbs..


Thanks for the info but I think it's a compression problem not a carb problem....I originally had this in the engine section but it got moved here for some reason

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09 Sep 2015 08:58 #689340 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

missionkz wrote: Yes low compression means incomplete combustion and rich mixture symptoms.
I would think a used engine should be compressing more like 135-150 psi range.


I think your right the book says between 119-185psi

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  • SWest
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  • 10 22 2014
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09 Sep 2015 10:11 #689344 by SWest

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09 Sep 2015 10:28 #689346 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

swest wrote: Did you check your cam timing?
Steve


Yes I advanced it an retard it...an there was no change to the way it was runing

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09 Sep 2015 11:02 #689351 by pete greek1
Replied by pete greek1 on topic HELP PLEASE!!!!
When you did the compression check did you have it WOT ?
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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09 Sep 2015 11:37 #689355 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

pete greek1 wrote: When you did the compression check did you have it WOT ?
Pete


Yes sir

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  • SWest
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09 Sep 2015 11:39 #689356 by SWest
Replied by SWest on topic HELP PLEASE!!!!

82 kz250l wrote:

swest wrote: Did you check your cam timing?
Steve


Yes I advanced it an retard it...an there was no change to the way it was runing


I didn't mean your ignition timing. If you advance or retard the cam timing you run the risk of bent valves.
Steve

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09 Sep 2015 11:51 #689357 by 1977-Z1-A1-LTD
Replied by 1977-Z1-A1-LTD on topic HELP PLEASE!!!!
I went back through previous posts, and I know you indicated checking the cam timing, but what you're describing with low compression and an accumulation of un-ignited fuel in the cylinder could be a sticking (or bent) valve or the push rod is bent and not opening the valve, etc. Did you also check valve clearances?

1977 KZ1000 LTD
1990 FXR
1998 KTM 300 EXC
1974 CBR 350

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09 Sep 2015 12:12 #689362 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

1977-Z1-A1-LTD wrote: I went back through previous posts, and I know you indicated checking the cam timing, but what you're describing with low compression and an accumulation of un-ignited fuel in the cylinder could be a sticking (or bent) valve or the push rod is bent and not opening the valve, etc. Did you also check valve clearances?


The valves are good I have the top end tore down now I'm gona replace the rings an go from there

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09 Sep 2015 12:15 #689364 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

swest wrote:

82 kz250l wrote:

swest wrote: Did you check your cam timing?
Steve


Yes I advanced it an retard it...an there was no change to the way it was runing


I didn't mean your ignition timing. If you advance or retard the cam timing you run the risk of bent valves.
Steve


Far as I know theirs no way to adjust the ignition timing

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09 Sep 2015 12:16 #689365 by SWest
Replied by SWest on topic HELP PLEASE!!!!
Fill the ports with gas or some kind of solvent and see if the valves leak. It doesn't take much. Low miles, the rings should be still good.
Steve

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09 Sep 2015 12:20 #689366 by 82 kz250l
Replied by 82 kz250l on topic HELP PLEASE!!!!

swest wrote: Fill the ports with gas or some kind of solvent and see if the valves leak. It doesn't take much. Low miles, the rings should be still good.
Steve



So far they have been soking for 2 hrs an the gas is still in there no leaks as I can tell

The ring end gap was 25 thousands...the rings are junk

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