OMR: '76 KZ900 Restoration/Modification

  • ramtough_63
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Re: OMR: '76 KZ900 Restoration/Modification

10 Jan 2012 22:03
#497467
got mine at advance auto parts appreciate the heads up so far I really like it the 7 day curing is a little odd
1978 KZ1000 A2
Thrown Together To Ride Til Winter
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Re: OMR: '76 KZ900 Restoration/Modification

11 Jan 2012 09:22
#497523
For those who don't know Checker = O'Rielly on the east side of the Continental Divide. Should be able to find it there as well.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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  • Old Man Rock
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Re: OMR: '76 KZ900 Restoration/Modification

22 Jan 2012 19:53 - 22 Jan 2012 19:54
#499454
Just a little update...

Received the new engine cases (Thanks Brian B) ), cleaned up, swapped out APE Heavy Duty Cylinder Studs....
Ordered the APE Main Bearing Stud kit, already have the seal kit and 18mm O-rings.

All in all, should have the lower end installed in the frame by next weekend... B)

Attachment Cases1.JPG not found



Attachment Cases2.JPG not found

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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Last edit: 22 Jan 2012 19:54 by Old Man Rock.

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  • mark1122
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Re: OMR: '76 KZ900 Restoration/Modification

22 Jan 2012 20:06 - 22 Jan 2012 20:07
#499458
Good to here that things are moving forward.
why did u need new cases ? i though it was just the head and sleeves that were fubared ?
I thought Jim had the bearing plates ?
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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Last edit: 22 Jan 2012 20:07 by mark1122.

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Re: OMR: '76 KZ900 Restoration/Modification

22 Jan 2012 20:10
#499459
And I thought you were planning to use parts from the 1000 engine (i.e. cases).

Mark - see: kzrider.com/forum/11-projects/216290-omr...=20&start=520#491767

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Re: OMR: '76 KZ900 Restoration/Modification

22 Jan 2012 20:23
#499468
DoubleDub wrote: And I thought you were planning to use parts from the 1000 engine (i.e. cases).

Mark - see: kzrider.com/forum/11-projects/216290-omr...=20&start=520#491767

OH Yeah i totaly forgot about that big gaping hole. why dont u just use jb weld. :woohoo:
76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)

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Re: OMR: '76 KZ900 Restoration/Modification

22 Jan 2012 20:46
#499472
Thanks OMR for the paint tip, I have used lots of paint over the years.
I just used some this weekend. Great stuff, touchy in a cold cellar.
But then I did some baking! Like the 250 degree temp tolerence.

And for Brian in New York State, I have bought twice, also with excellent results!
I am waiting for a reply from him with more parts also.

Good Luck with your project!
Livin in "CheektaVegas, NY
Went thru 25 of these in 40 yrs.
I SOLD OUT! THE KAW BARN IS EMPTY.
More room for The Old Girl, Harley 75 FLH Electra Glide,
Old faithful! Points ign. Bendix Orig. carb.
Starts everytime!

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  • LarryC
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Re: OMR: '76 KZ900 Restoration/Modification

24 Jan 2012 21:31
#499898
Old Man Rock wrote: Just a little update...

Received the new engine cases (Thanks Brian B) ), cleaned up, swapped out APE Heavy Duty Cylinder Studs....
Ordered the APE Main Bearing Stud kit, already have the seal kit and 18mm O-rings.

All in all, should have the lower end installed in the frame by next weekend... B)

Attachment Cases1.JPG not found



Attachment Cases2.JPG not found


Looks good. Did you wear your pink panties when you did that ? :kiss:
Larry C.

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Re: OMR: '76 KZ900 Restoration/Modification

24 Jan 2012 23:10
#499925
Dave, I was looking at your pictures and saw your oil cooler in the background. Made me think you better flush that baby out. Might be full of poo from the meltdown.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN

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Re: OMR: '76 KZ900 Restoration/Modification

24 Jan 2012 23:22
#499931
maybe you should paint some black stitch marks on the cases were each hole was, on your last 2 sets of cases. then in a few years after a few more cases they will start to look like Gerry Cheevers mask . :laugh:


Attachment gerry-cheevers-mask-side.jpg not found

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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Re: OMR: '76 KZ900 Restoration/Modification

25 Jan 2012 01:03
#499955
Dave - can I ask what your cleaning process was for the cases?

Powerwasher and then manual polishing?
Soda blast and then manual polishing?
Paid someone else to media blast and then manual polishing?
Just sent that shit out and this is how it came back? :whistle:

They look nice!

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  • Old Man Rock
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Re: OMR: '76 KZ900 Restoration/Modification

25 Jan 2012 08:24 - 25 Jan 2012 10:14
#499978
"Looks good. Did you wear your pink panties when you did that ?"...
Yeah, your girlfriends pink crotchless panties... What about it?... :evil: :woohoo:

Yup testa, will be flushing the cooler out no doubt. Possibly replacing pending how much crap I witness during the flushing... Piece of mind for $120, yeah buy a new cooler most likely... ;)

Believe it or not, cases where cleaned the same as I did the last build.

1) Engine cleaner, scrub a tad with a bristle brush, let soak then rinse off with water.
2) For tough areas, Nylon wire brush on a drill, softly for hard grime/calcium type build ups.
2) For final shine, SIMPLE GREEN!....

Seriously speaking, that's all I do...

And Mark, you asshole... :laugh: :laugh: :laugh: :laugh:
1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
Last edit: 25 Jan 2012 10:14 by Old Man Rock.

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