Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)

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08 Oct 2012 19:13 #553123 by Arnold
Hey etbike,

I can´t say your wrong since this is the fist time I done this. The guy who helped me out has done this to a dussin of engines. But I´ll check it out and will get back on this.

Good night

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09 Oct 2012 17:18 #553304 by turboguzzi
Replied by turboguzzi on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
well, crazier than i though.... cant think of even one reason why the shafty doesnt run the shift shaft in the same position as the chain motor... but thats life

maybe call kawasaki and ask them?

:)

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10 Oct 2012 07:53 - 10 Oct 2012 16:22 #553423 by Arnold
The shift drum pins are clocked slightly diffrently and the holder (or front plate) of the shift drum differ in diameter. But the shift drum seem to position itself in the exact same position while shifting with the two set ups. Guess...same same but different !

Need to investigate some more... ;)

*3 hours later*

Yepp...swapped the gear shifter drum to be on the safe side.
Thanks Etbike for making me aware of this ! :silly:

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Last edit: 10 Oct 2012 16:22 by Arnold.

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10 Oct 2012 17:29 #553486 by turboguzzi
Replied by turboguzzi on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
make sure you check that the shifting shifts BEFORE closing the engine with sealant and all that....

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13 Oct 2012 17:39 - 13 Oct 2012 17:42 #553671 by Arnold
T.guzzi, jepp...tested the gearbox and it´s all systems go !
(and then took the gearbox all out again :laugh: )

Uppdate: Removing old gaskets and glasblasting the case

Spent some time removing old gaskets and glasblasting the case. It´s now getting ready for paint.







Found that somebody messed with the case and ginded inside the case. Had to reinforce with some JB weld.

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Last edit: 13 Oct 2012 17:42 by Arnold.

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13 Oct 2012 20:18 - 13 Oct 2012 21:01 #553682 by zed1015
Replied by zed1015 on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 13 Oct 2012 21:01 by zed1015.

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14 Oct 2012 12:31 - 14 Oct 2012 15:34 #553778 by Arnold
Couldn't agree more Zed ! :laugh:

Got the case painted today. As a Swede I have to promote IKEA that sell this perfect little spray booth. Mounted the engine on a turn plate and off I went..














Last edit: 14 Oct 2012 15:34 by Arnold.
The following user(s) said Thank You: Mookachacka

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19 Oct 2012 18:23 - 19 Oct 2012 18:25 #554729 by Arnold
Update: Engine cases back together..

Nice and clean parts:



Liquid gasket on:



Reward :P

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Last edit: 19 Oct 2012 18:25 by Arnold.
The following user(s) said Thank You: Mookachacka

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20 Oct 2012 05:02 #554823 by Mookachacka
Replied by Mookachacka on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
Nice progress! If it's your former build you have as an avatar I saw it when it was on sale on Blocket, did you get what you where asking for it? I'm also a Swede so I'll follow this thread closely!

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20 Oct 2012 07:03 #554826 by Arnold

Mookachacka wrote: Nice progress! If it's your former build you have as an avatar I saw it when it was on sale on Blocket, did you get what you where asking for it? I'm also a Swede so I'll follow this thread closely!


Tjena !
Yepp...det är min hoj förra hoj. Hade ca 40 pers som var intresserade så jag plockade ut 2 som fick titta och första killen tog den direkt. Skulle nog begärt mer...men jag fick tillbaka vad jag lagt ut på det. Har även samma tråd som denna på sporthoj.com

Kör du gammel-Kawa oxå ?

For English use Google translate :laugh:

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24 Oct 2012 18:02 #555591 by Arnold
Update: Mounted some engine covers



Black on silver and silver on black will be the mantra




Nice view if you ever get run over by the bike :cheer:

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24 Oct 2012 19:37 #555606 by mark1122
Replied by mark1122 on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
it looks great. nice job B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
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~ (k) / (z)

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