Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)

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28 Sep 2012 17:14 - 28 Sep 2012 18:04 #551427 by Arnold
Replied by Arnold on topic Project Retro Fighter 2.0
Yepp, sharp eye...the pic is from my KZ750 that I rebuilt some years ago.
The sub frame will hold up...will reinfore it with some sheetmetall.

Long story short:

Pulled the KZ 1100 engine apart and saw that the cylinder was changed for a 998 cc. :ohmy:
So I called the scrap yard and ordered a 1098 cc one. When it arrived I discovered that one sleev was seriously damaged. My plan was to bore it up to 1170 cc anyway but the qustion is: Will a bore from 72.5 mm to 75 mm (2.953") clear this damage ?
The force from the damage also moved the sleev out of it´s socket...

My options are to get a different cylinder from the scrap yard or get 80% money back.
So if the damage get fixed with a bore then I´m better of getting some money back for it since I would bore it up anyway.

Anyone know far you bore it up when using a WISECO 1170cc big bore kit ?









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Last edit: 28 Sep 2012 18:04 by Arnold.

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28 Sep 2012 18:56 #551457 by ramtough_63
Replied by ramtough_63 on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
just ran acrossed this awesome work so far

1978 KZ1000 A2
Thrown Together To Ride Til Winter
Facebook Page
Free Range Custom Art


1982/83 750R/GPZ
1984 Goldwing 1200 Interstate
1982 Yamahopper QT50
Previous
2 79 HD sporty XLH
02 HD FLSTS Heritage
60's HD Hummer
70's Honda 550 Four
70 Yamaha 100
and various enduros dirtbikes minibikes...

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30 Sep 2012 15:44 #551700 by Arnold
Update: Subframe done !

After some serious adjustmenst back and forth I´m 90 % happy with the outcome.
Will now go on with swing arm, forks, engine, electrical....

















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30 Sep 2012 16:36 #551708 by Tusch
Only difference i might have gone with would be to hide the subframe tubing behind the side panels, but it looks amazing this way too!

1983 GPZ550

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30 Sep 2012 17:25 #551716 by Arnold
Thanx Tusch,
Ha..ha...to have the tubes line along the side panels was not negotiable. It will look nice when the frame in silver boxes up the side panel i bronze/gold. But thanx for the input !



Here´s a pic of my garage. (Read man cave)

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01 Oct 2012 00:54 #551794 by Tusch
Oh, I have no doubt it will look good, watching and waiting patiently. Im a huge fly on the wall in these projects until i can have one of my own.

1983 GPZ550

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01 Oct 2012 08:10 #551808 by turboguzzi
Replied by turboguzzi on topic Project Retro Fighter 2.0

Arnold wrote: Yepp, sharp eye...the pic is from my KZ750 that I rebuilt some years ago.
The sub frame will hold up...will reinfore it with some sheetmetall.

Long story short:

Pulled the KZ 1100 engine apart and saw that the cylinder was changed for a 998 cc. :ohmy:
So I called the scrap yard and ordered a 1098 cc one. When it arrived I discovered that one sleev was seriously damaged. My plan was to bore it up to 1170 cc anyway but the qustion is: Will a bore from 72.5 mm to 75 mm (2.953") clear this damage ?
The force from the damage also moved the sleev out of it´s socket...

My options are to get a different cylinder from the scrap yard or get 80% money back.
So if the damage get fixed with a bore then I´m better of getting some money back for it since I would bore it up anyway.

Anyone know far you bore it up when using a WISECO 1170cc big bore kit ?





the cylinders should clean up no problem....

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01 Oct 2012 14:07 - 01 Oct 2012 14:11 #551842 by Arnold

Tusch wrote: Oh, I have no doubt it will look good, watching and waiting patiently. Im a huge fly on the wall in these projects until i can have one of my own.


Why dont you start a project ? Budget, age, skill, space ?
There is a solution for each one of these... :laugh:

Thanx for you support...allways nice to get some feedback.

Turboguzzi...took the cylinder to a specialist today and he said now way.
The damage is to deep, needs a new sleev to make it work.

One more frame pic:

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Last edit: 01 Oct 2012 14:11 by Arnold.

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  • mark1122
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  • Keep twisting it
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01 Oct 2012 14:25 #551845 by mark1122
Replied by mark1122 on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
i can waite to see u fab the seat. Keep on keepin us so well entertained. :)

Great job. B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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~ (k) / (z)
The following user(s) said Thank You: cjcrug

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01 Oct 2012 14:56 #551846 by Arnold
Thanx Mark,
Yepp..I will post all the pics from the seat build but I thinkt that will be in march 2013 in the end of the project. Will be tricky to get it to sit well with the steep angle of the frame.

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01 Oct 2012 20:06 #551867 by Tusch
Lack of funds and lack of bike Haha. Been shopping for a kz550-750 or gpz550 or 750. But Im a part time college student with two jobs supporting my wife and I. I'll get a bike and start a built here eventually. Until then I will keep watching all you guys for inspiration. B)

1983 GPZ550

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02 Oct 2012 13:01 #551997 by 531blackbanshee
Replied by 531blackbanshee on topic Retro Fighter 2.0 (KZ 1100 -82 goes Z1 clone)
arnold,
your project is coming along nicely.

i can't wait to see what you do next :evil: .

keep us posted,

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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