Valve Noise/No compression

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08 Nov 2013 14:03 #612528 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I have a copy of the manual downloaded to my computer, but just plain missed that part about the cam chain tensioner. I took it off today and the chain still does not have enough slack. I can turn the 17 mm nut on the right hand side of the motor and the chain down not move, which I am thinking that the chain is not on the spocket of the crank. I am fell the chain vibrating when the 17 mm nut is turned. What is involved in checking to see if the cam chain is on the crank spocket ?

1976 KZ900
2006 ZX6R

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08 Nov 2013 17:10 #612558 by Harvey1327
Replied by Harvey1327 on topic Valve Noise/No compression
I would think that the chain might be doubled up. Don't think there is enough room to be off the crank.
Don't force the crank to free the chain. Could crack the case or damage the gear/chain.
I would wait until someone with more experience chimes in.

1 x 77 Z1000
1080,cams,ported
29 smoothbores,
Akron rims,Martin Swingarm
1 x 77 Z1000
1327 Wiseco,cams
ported,34.5 S/bores
GSXR swingarm
RF900 frontend.
1 x 2008 Nightrain
shotgun shock,corbin
seat,fat bars,some bling.
www.kzrider.com/media/kunena/attachments/8119/IMG_0461.JPG

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08 Nov 2013 17:38 #612562 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I am standing by waiting for more assistance. I was also wondering if I drained the oil, could the oil pan be taken off with the motor in the bike ? If I did that could I see what the chain is going on with the chain ?

1976 KZ900
2006 ZX6R

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08 Nov 2013 18:17 #612565 by Harvey1327
Replied by Harvey1327 on topic Valve Noise/No compression
A bit extreme. You would have to remove your main bearing cap.
Removing the head to get a better look would be better.
Have you removed the camchain tensioner before installing the cams?

1 x 77 Z1000
1080,cams,ported
29 smoothbores,
Akron rims,Martin Swingarm
1 x 77 Z1000
1327 Wiseco,cams
ported,34.5 S/bores
GSXR swingarm
RF900 frontend.
1 x 2008 Nightrain
shotgun shock,corbin
seat,fat bars,some bling.
www.kzrider.com/media/kunena/attachments/8119/IMG_0461.JPG

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09 Nov 2013 15:17 #612637 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I don't have the cams in right now. Trying to find out why I dont have enough slack in the chain to get both cams where they are supposed to be. I am trying to figure out the best way to find out what is going on with the chain around or below the craink.

1976 KZ900
2006 ZX6R

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09 Nov 2013 18:41 #612656 by P21
Replied by P21 on topic Valve Noise/No compression
take mirror and look down you should see what is going on (follow the chain with flashlight)

Kawasaki KZ 1000 Police (2002) P21

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10 Nov 2013 09:07 #612701 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I tried following the chain wtih a flash light, but there is a rubber or platic wheel in the center of the opening and I can not see below it to see what the chain is doing. I will see if I have a mirror long enough to see below it when I am off tomorrow.

1976 KZ900
2006 ZX6R

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23 Dec 2013 15:47 #616257 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I finally got a chance to check on this again. I was able to get both cams in and timed correctly. I put the top chain guide on and took a 17mm and turned the crank to make sure that the marks on the crank and the T mark for the 1 and 4 cylinders were lined up, the I could only turn the crank about 1/4 to 1/2 turn before it stopped turning. I took the cams back out and took the head off and the #2 valve is bent. I have ordered another valve. Anyone have any ideas what I could have done wrong or setup wrong in order to bend the valve ? I checked the valves before putting the head back on and none of the valves were bent.

1976 KZ900
2006 ZX6R

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23 Dec 2013 15:51 #616259 by Powerstroke_fan
Replied by Powerstroke_fan on topic Valve Noise/No compression
sounds like it was out of time. But usally turning it over by hand with a wrench you will feel the valves hit before they bend. But you use the kicker or really force the wrench you could or will bend a valve.

1980 kz1000B4 LTD- 1327cc 9-1 comp
Ported J model head
Psp-3x cams
RS 36s
Welded MK11 crank
Back-cut MK11 trans
MTC 2 stage lock up
Stretched 4-6 over running Hayabusa rear rim with 190 rear tire
Complete frame brace kit installed
And Much Much more- SOLD

2014- ZX14R all stock for now

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23 Dec 2013 16:36 #616264 by BIGKEVIN
Replied by BIGKEVIN on topic Valve Noise/No compression
I turned the motor over with a 17 mm socket, not the kick start. I may have been turning the crank over too fast and the valve hit the piston and bent. I thought that I had the cams timed correctly. I the cam was off by of tooth or 2, would that be enough to bend the valve ?

1976 KZ900
2006 ZX6R

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23 Dec 2013 17:06 - 23 Dec 2013 17:07 #616268 by sbc1320
Replied by sbc1320 on topic Valve Noise/No compression
You would feel the valves hit the piston and be able to back off. You wouldn't feel the opposing valves hit and by the time you did it would be too late. When one skips over the other valve the damage is done and I am talking about turning it by hand also. Just got to make sure they are in time. With a single cam overhead engine there wouldn't be a problem.

1980 KZ1000 LTD-B4(MK II engine) - Progressive suspension, MTC pistons, Dynojet Stage III, all wear items replaced, WFO paint scheme(1978), etc..

Past bikes- 2 1976 Kz900's, 5 1975-76 Honda CB750's, Honda 500 -4, Honda 250, Honda 125, Honda 100, Suzuki RM 250, Honda XL350, Kawasaki KLR 650, etc..
Last edit: 23 Dec 2013 17:07 by sbc1320.

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23 Dec 2013 17:07 - 23 Dec 2013 17:15 #616269 by Z1Driver
Replied by Z1Driver on topic Valve Noise/No compression
I don't know if being off a tooth or two would cause a valve to bend. You don't have to use the factory paint mark on the cam chain. You can remark. Make sure you cams are timed according to the book and you can't be wrong. Be aware setting timing up with the cams loose will change the timing slightly when you tighten and torque cam caps down. It's when things are back in place you need to count links and align up with the cam sprocket bolts, maintaining correct timing marks on the crank.

I believe if you use the bucket tool your are using, putting the tool in with the bucket cam lobe all the way down, inserting the tool and continuing turning the motor the same direction as the motor turns can cause a piston to hit a valve. What I do is turn the motor backwards to get the cam lob off the held down bucket. By turning backwards you move the piston away from the valve when getting the lobe pointed away from the bucket. IMHO. Make since?

Blue 1975 Z1B
Red 2009 Concours 14
Last edit: 23 Dec 2013 17:15 by Z1Driver.

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