And finally, Wookie's 82 begins !
- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 00:02Thanks Rich, definitely starting to see some "light at the end of the tunnel"That is looking awesome Guy, makes all of the hours banging your head worth it.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
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- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 00:04Thanks Joe, electrics for me are like machining for you (it's how I paid my mortgage for many years)Hey Guy, everything looks very clean and tidy, you're obviously a very good electrician!
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
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- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 00:08Thanks Ed, given how much I have to say about electrics I thought I best "pull out the stops" and not "half ass" itExtraordinary electrical work! Best I've seen on a custom bike!

1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
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- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 00:15You are welcome anytime buddy. Not started the motor yet (I don't like to just pile in and pull everything apart at the same time, that's how things go wrong !!) I think finishing up the bodywork and paint will be next - it was my plan to do that last but, the way the weather is changing if I'm not careful it will be "too cold" to paint soon without the risk of "blooming"Wow, that looks absolutely fantastic Guy. Looks better than factory.
Have you made any progress on the engine yet or have you been tied up with the electrics?
If you need any help just shout. Always happy to come over to you.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
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- TexasKZ
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 06:40No worries here, I have half-assed covered for you..........Thanks Ed, given how much I have to say about electrics I thought I best "pull out the stops" and not "half ass" itExtraordinary electrical work! Best I've seen on a custom bike!![]()
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 06:45No worries here, I have half-assed covered for you..........Thanks Ed, given how much I have to say about electrics I thought I best "pull out the stops" and not "half ass" itExtraordinary electrical work! Best I've seen on a custom bike!![]()
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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- Nessism
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 09:04
Hey Guy,
On the connectors without a wire installed, do you use a dummy plug to block water entry? That was a requirement in the aerospace industry that I used to work in. Without a plug, water can enter through holes in the rubber sealing grommets inside the connectors.
On the connectors without a wire installed, do you use a dummy plug to block water entry? That was a requirement in the aerospace industry that I used to work in. Without a plug, water can enter through holes in the rubber sealing grommets inside the connectors.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- Wookie58
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 09:08 - 29 Sep 2025 09:10Good spot Ed, yes I will - there is only the one 4 pin that will be empty (one is for the fuel level sensor in the tank and the ones on the side are for the engine wiring (once I have an engine in it ) will need to find something for the few spare locations in the plugs I am usingHey Guy,
On the connectors without a wire installed, do you use a dummy plug to block water entry? That was a requirement in the aerospace industry that I used to work in. Without a plug, water can enter through holes in the rubber sealing grommets inside the connectors.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
Last edit: 29 Sep 2025 09:10 by Wookie58.
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- Nessism
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Re: And finally, Wookie's 82 begins !
29 Sep 2025 09:58
In aerospace, plugs like these are used. Sometimes, depending on the connector, the plug is installed from the backside.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- TexasKZ
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Re: And finally, Wookie's 82 begins !
01 Oct 2025 06:09
I bet a titanium megaphone system would look mighty fine on this build.
japan.webike.net/products/26227084.html?...tm_campaign=20250929
japan.webike.net/products/26227084.html?...tm_campaign=20250929
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- Wookie58
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Re: And finally, Wookie's 82 begins !
01 Oct 2025 13:12It's a nice looking piece Texas but the exhaust train has left the station. I will stick with what I have for 1/10th of the priceIf somebody at Harris is bothered by having the company name on that exhaust system, they should be taken out back and slapped severely.
I doubt seriously if the company ever produced something that nice.

1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
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