Welcome, Guest
Username: Password: Remember me

TOPIC:

Starting a rusty '82 KZ750 19 Jun 2019 18:24 #806129

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Posts: 7218
  • Thank you received: 2067
Are you sure that two of the floats are not installed upside down?
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 19 Jun 2019 21:18 #806133

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5

TexasKZ wrote: Are you sure that two of the floats are not installed upside down?


Thanks Tex. Unfortunately yes. They are oriented properly. Should I just get two rebuild kits and hope that will solve it? I just don't know what else I can try.
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 20 Jun 2019 19:29 #806188

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5
Not much doing at this point. I've got a severe case of tendinitis in my arm they just shot up with cortisone. But I was able to measure current float height:
1 = 21.8
2 = 21.5
3 = 19.3
4 = 20.6

Also I have cleaned the seats and hosed out that all out with carb cleaner.
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 20 Jun 2019 20:36 #806189

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5
Ok. Made a stand for the carbs so I could verify the fuel height when on the bench. The float heights listed below corresponded with the fuel levels as you would expect. With the lower float heights of 3 and 4 those bowls had higher fuel levels. So what's happening when the carbs are on the bike (on its center stand)? I just don't know.
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom
Attachments:

Please Log in or Create an account to join the conversation.

Last edit: by Tvag06.

Starting a rusty '82 KZ750 20 Jun 2019 22:35 #806191

  • Nessism
  • Nessism's Avatar
  • Offline
  • Sustaining Member
  • Posts: 7288
  • Thank you received: 2678
You might want to check the petcock to be sure fuel isn't back flowing down the vacuum line.

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 21 Jun 2019 10:41 #806209

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5

Nessism wrote: You might want to check the petcock to be sure fuel isn't back flowing down the vacuum line.


No petcock in use. Using a aux tank made from a water bottle. Gravity flow
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 22 Jun 2019 19:54 #806288

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5
The inconsistency continues. Readjusted the floats back to 21.5mm (all floats are now about that height). Put the carbs back on the bike. She fired up. Idling. All four headers are hot... again. I'll let it rest for the night and see if it'll still be cooperative in the morning. She's done this before, not getting my hopes up.

UPDATE: Woke up and the first thing I did was start the bike. It started and idled. Header on #4 is not as hot as the rest but it is still hot at least. Keeping fingers crossed I can sync it up and all will be well with the world.
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Last edit: by Tvag06. Reason: update: next morning

Starting a rusty '82 KZ750 23 Jun 2019 05:58 #806299

  • Oldjeep
  • Oldjeep's Avatar
  • Offline
  • User
  • Posts: 111
  • Thank you received: 31

Tvag06 wrote: The inconsistency continues. Readjusted the floats back to 21.5mm (all floats are now about that height). Put the carbs back on the bike. She fired up. Idling. All for headers are hot... Again. I'll let it rest for the night and see if it'll still be cooperative in the morning. She's done this before, not getting my hopes up.

If you have it idling I would take it out for a ride and run some fuel through it. That way you can get all the crap cleared out of the engine from all those cold starts and idling.
Chuck
81 KZ750 LTD
03 FZ1
www.oldjeep.com

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 23 Jun 2019 13:21 #806324

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5

Oldjeep wrote:

Tvag06 wrote: The inconsistency continues. Readjusted the floats back to 21.5mm (all floats are now about that height). Put the carbs back on the bike. She fired up. Idling. All for headers are hot... Again. I'll let it rest for the night and see if it'll still be cooperative in the morning. She's done this before, not getting my hopes up.

If you have it idling I would take it out for a ride and run some fuel through it. That way you can get all the crap cleared out of the engine from all those cold starts and idling.


Even with the backfire in #1? I was reading about removing air suction system and running just a hose between the two reed valve covers and plugging the hole in the air box. That seemed to solve some folks backfiring issues but IDK if their bikes were backfiring while idling.
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 23 Jun 2019 16:29 #806328

  • Oldjeep
  • Oldjeep's Avatar
  • Offline
  • User
  • Posts: 111
  • Thank you received: 31

Tvag06 wrote:

Oldjeep wrote:

Tvag06 wrote: The inconsistency continues. Readjusted the floats back to 21.5mm (all floats are now about that height). Put the carbs back on the bike. She fired up. Idling. All for headers are hot... Again. I'll let it rest for the night and see if it'll still be cooperative in the morning. She's done this before, not getting my hopes up.

If you have it idling I would take it out for a ride and run some fuel through it. That way you can get all the crap cleared out of the engine from all those cold starts and idling.


Even with the backfire in #1? I was reading about removing air suction system and running just a hose between the two reed valve covers and plugging the hole in the air box. That seemed to solve some folks backfiring issues but IDK if their bikes were backfiring while idling.


I wouldn't trust anything an engine is doing when you keep cold starting it and letting it idle for a little while
Chuck
81 KZ750 LTD
03 FZ1
www.oldjeep.com

Please Log in or Create an account to join the conversation.

Last edit: by Oldjeep.

Starting a rusty '82 KZ750 23 Jun 2019 16:49 #806329

  • TexasKZ
  • TexasKZ's Avatar
  • Offline
  • Platinum Member
  • Posts: 7218
  • Thank you received: 2067
I seriously doubt that the clean air system is the problem. Its sole purpose is to introduce clean, filtered air into the exhaust ports in order to dilute the exhaust gasses so the bike can pass an EPA sniffer test. The most common malfunction is for the vacuum hoses to split, causing two cylinders to have a lean mixture. That doesn't sound like your problem.
Back firing (firing back into the carburetor) is most often the result of spark plug wires connected to the wrong plugs, or an intake valve not closing.
After firing (into the exhaust system) is he result of raw fuel entering the exhaust system and being ignited. A flooding carburetor or an intermittent or completely absent spark can cause this. So can suddenly closing the throttle, though this is rarely heard with a stock exhaust system.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

Please Log in or Create an account to join the conversation.

Starting a rusty '82 KZ750 23 Jun 2019 20:10 #806337

  • Tvag06
  • Tvag06's Avatar Topic Author
  • Offline
  • User
  • Posts: 116
  • Thank you received: 5

TexasKZ wrote: I seriously doubt that the clean air system is the problem. Its sole purpose is to introduce clean, filtered air into the exhaust ports in order to dilute the exhaust gasses so the bike can pass an EPA sniffer test. The most common malfunction is for the vacuum hoses to split, causing two cylinders to have a lean mixture. That doesn't sound like your problem.
Back firing (firing back into the carburetor) is most often the result of spark plug wires connected to the wrong plugs, or an intake valve not closing.
After firing (into the exhaust system) is he result of raw fuel entering the exhaust system and being ignited. A flooding carburetor or an intermittent or completely absent spark can cause this. So can suddenly closing the throttle, though this is rarely heard with a stock exhaust system.


While I would normally agree with you, I seriously doubt the clean air system is... well... clean and functioning properly. I ended up removing the system, connecting the two Reed valves with hose and put a stopper in the airbox and... Backfire actually did stop. Haven't heard but one since. Ended up checking tires, chain tension, lights, brakes, etc and took it for a 5 minute spin with no tank! Just the tiny aux tank I made hanging off the handle bars! Lol I can't imagine what the dog walkers thought of that sight.

I'll try for a carb sync tomorrow and see if I can't get that #4 to pull it's share of the load. It's still cooler than all the rest. I'll also rinse out the temp has tank and inspect the petcock I cleaned before. Get them ready to mount
'80 KZ440D - Stripped for rebuild - kzrider.com/kunena/11-projects/611352-st...ng-a-rusty-80-kz440d
'04 Suzuki DL650 K4 V Strom

Please Log in or Create an account to join the conversation.

Powered by Kunena Forum