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Somebody Blew It
- zed1015
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You need to be wary when fitting the APE studs.
I've tried but no go. I'd be careful not to thread the studs in too far. I'd test with the barrels and head to be sure you'll have enough threads for the top hat nuts.
Steve
CS900K studs were installed in the 82 motor. Each cylinder stud firmly seats against the hole bottom when tightened as specified.
www.aperaceparts.com/tech/cs10mm.html
Just winding them in and torquing can result in too little threads showing for the head nuts.
You need to measure the height of the stock studs or the height of the head and block stack and set the APE ones to the correct height .
Many times the studs will achieve the correct height before they bottom out in the cases so need to set in with red loctite and left overnight to cure..
I always set the stud heights dry, mark the stud with tape at the case level then remove and refit with red loctite.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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- SWest
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Steve
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- daveo
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Seems like there was about 1/2" of threaded stud length available for the nuts when fitting the head last time.
1982 KZ1100-A2
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- zed1015
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As a rule of thumb for any thread you need at least the equivalent of the width of the thread engaged in the nut.
So 10mm bolt = 10mm of thread and a 6mm bolt = 6mm thread etc.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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- SWest
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- zed1015
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Yes! They are taller so they don't top out on the studs due to reduced deck heights as the result of skimmed heads and milled blocks etc.The APE top hat nuts are taller so I assume it was to make up for more longer studs.
Steve
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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- daveo
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Newly installed welded crank thrust bearing clearance:
1982 KZ1100-A2
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- daveo
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1982 KZ1100-A2
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- zed1015
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That doesn't matter as long as it clears.Speaking of tight tolerances...
...they're everywhere
And where the weld passes...
2mm is a country mile in engineering terms.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
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- daveo
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Should I feel confident reusing it?
Former guide:
photos.app.goo.gl/zYhL3D86nTu8CJE98
1982 KZ1100-A2
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- SWest
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- Wookie58
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+1I wouldn't
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