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23 May 2020 17:01 #826411 by Dr. Gamma
Replied by Dr. Gamma on topic Top end time
Don't forget to get those funny shaped, high dollar o-rings that sit in the head gasket around the four outer studs.

I always used a good paint stripper and a good supply of new razor blades on those J model base gaskets!!!!
That base gasket is the very worse gasket I have ever had to remove from any bike I have ever worked on!!!!!

1972 H2 750 Cafe Racer built in 1974.
1976 KH400 Production Road Racer.
1979 Kz1000 MK. II Old AMA/WERA Superbike.
1986 RG500G 2 stroke terror.
1986 GSXR750RG The one with the clutch that rattles!

Up in the hills near Prescott, Az.
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24 May 2020 16:10 #826454 by Greybeard
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Bought 2 sets. The originals and the replacements..
10 bucks each. Must be gold.

1982 KZ1100 D-1

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24 May 2020 16:11 #826455 by Greybeard
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2 days later the base gasket is mostly gone.

1982 KZ1100 D-1
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26 May 2020 16:50 #826594 by Greybeard
Replied by Greybeard on topic Top end time
Cylinders are well within tolerance.
Bores need crosshatch hone.
Need new rings.
Pistons scuffed.
One has a strange light shading bands though.
Never seen that.
Thinking stock rings will still fit.
Only have 20 to 40 ten thousandths variance anywhere. 0.002 - 0.004 Spec is 0.05

1982 KZ1100 D-1
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31 May 2020 04:42 #826991 by Greybeard
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Rings. Lookig for marks to indicate which side faces up. Not seeing any. Any help?

1982 KZ1100 D-1
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31 May 2020 05:25 #826992 by hardrockminer
Replied by hardrockminer on topic Top end time
Look closely for an "N" near the end of the ring. You may need a magnifying glass.

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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01 Jun 2020 05:00 #827054 by Greybeard
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No marks on those. Probably why they were still around after 40 years.Z1 has them for $300 for all 4. Seems a little excessive.

1982 KZ1100 D-1
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01 Jun 2020 05:02 #827055 by Greybeard
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It's an 83 shaft drive. Bike doesn't have the value to justify the kind of money I'm putting it at 40 bucks a valve and 75 bucks for a ringset. Rethinking this.

1982 KZ1100 D-1

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01 Jun 2020 06:39 #827059 by SWest
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Did you already buy the parts? As I remember some rings have a bevel and others a step in them. They face down.
Steve
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01 Jun 2020 06:42 #827060 by daveo
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Greybeard wrote: It's an 83 shaft drive. Bike doesn't have the value to justify the kind of money I'm putting it at 40 bucks a valve and 75 bucks for a ringset. Rethinking this.


Good to consider the expense of doing it right before diving in. I've gone in half-right more than once, and have consistently come up short in the long run trying to save money. Best to use OEM Genuine Kawasaki parts in your engine, whenever possible.

1982 KZ1100-A2

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01 Jun 2020 16:19 - 01 Jun 2020 16:19 #827096 by Greybeard
Replied by Greybeard on topic Top end time
Last of the valves and rings came today. And a 71-73mm ball hone.
I looked under magnification and only saw any stamp on the one with the outer groove in it. N is up and groove is up on old set still on piston.
All the others look to be able to go either direction. No markings, no bevels, flush ends.
Second ring has groove and facing down.
Going to remeasure bores one more time and make a record so I remember later and doubt myself.
Come this far guess I'll finish blasting the cylinder and head and think it over some more.

1982 KZ1100 D-1
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01 Jun 2020 16:22 - 01 Jun 2020 16:23 #827097 by Greybeard
Replied by Greybeard on topic Top end time
Shinier anyway

1982 KZ1100 D-1
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