Overheating help

  • tachrev
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12 Jun 2009 04:49 #298550 by tachrev
Replied by tachrev on topic Overheating help

1977 Kawasaki KZ1000 : Street/Strip
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  • Silver Tiger
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14 Jun 2009 20:43 #299245 by Silver Tiger
Replied by Silver Tiger on topic Overheating help
mind you since ive run that dyno. ive tuned the carbs more and have up'd the front sprocket up a tooth. also i replaced the sparkplug wires which wern't on there too well lol :blush:

Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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15 Jun 2009 05:03 - 15 Jun 2009 05:07 #299330 by Old Man Rock
Replied by Old Man Rock on topic Overheating help
Since I live in Az... Hotter then HELL! I as well am going this route, don't think I truly have a choice....

Here's some results of testing I've been doing.... On a triple digit day and in a hearty run oil gets up around 250*F.... :ohmy:

The intake and exhaust port measurements where accomplished with Laser temperature meter so the numbers may be off a little due to aiming... Oil temp was measured with Fluke temperature meter and bead sensor inserted into the engine case.

NOTE: For these measurements, running 20W/50 non synthetic... Once break in period completed going with Mobil 1 15W50 due to recommendations and it has a very good level of ZDDP.


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 15 Jun 2009 05:07 by Old Man Rock.

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15 Jun 2009 15:27 #299419 by davel
Replied by davel on topic Overheating help
Great info on engine temperature! Thanks for taking the time to make the measurements and post the data. What is the CC and C/R of the engine? Are you using an oil cooler?

Also, if you have a chance...It would be interesting to know if the temperature continues to rise if you let the bike idle for 5 - 10 minutes after the 20 mile high speed run.

Good work! Thanks again.

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15 Jun 2009 15:52 #299420 by Old Man Rock
Replied by Old Man Rock on topic Overheating help
No oil cooler, one of the reasons I'm doing all this....

1015cc Wiseco 10.25:1 compression
Webcam .365 lift camshafts @ 283 duration
29mm carbs Keihins
Kerker w/1.5" Baffle
Dyna S EI and Dyna 3 Ohm Coils

"It would be interesting to know if the temperature continues to rise if you let the bike idle for 5 - 10 minutes after the 20 mile high speed run."....

Hmmm, I just didn't think of that... Same time, I never let it idle for any duration as such without a cooling fan on the motor so it would most likely cool down.

From most of the research I can find, thermostat controlled cooler are switching on ~ 180*F so yeah, I'm over that considerably. Especially considering we haven't even reached our HOT time of the year....


And yes I do realize, who in their right mind is going to ride when it's 115*F out.... No joke, July & August here is 110-115....

Kinda sears the nads to the seat..... :blink:

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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15 Jun 2009 16:55 #299441 by davel
Replied by davel on topic Overheating help
I have a similar setup. 1075, 0.365 cam and 4 into 1 with a 2" baffle

I was thinking that the 5 - 10 minute idle time might simulate what would happen in stop and go traffic after a run on the highway.

Anyway, good to have the numbers before installing the cooler. Now you can do a before/after comparison when the cooler is installed and enlighten us.

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  • Silver Tiger
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15 Jun 2009 18:47 #299477 by Silver Tiger
Replied by Silver Tiger on topic Overheating help
you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination

Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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15 Jun 2009 18:54 #299479 by Old Man Rock
Replied by Old Man Rock on topic Overheating help
Well there are some many variables that effect the engine cooling such as we're speaking of but you also have advanced/retarded ignition, souped up in power top ends, head work, how you ride, the oil your using, ambient temp such as here in Az 115*F coming up soon...

All in all, first step for me anyways since I'm not using this as an ever day ride, synthetic oil when I hit ~ 1500 miles on the new re-build. Then re-do my temp tests and if still over temp, then Earls oil coolr for sure...

Hell, I just might do this anyways for GPZ1100 air cooled bikes came stock with oil coolers... I think the Kawi team new something thus did this on the newer GPZ.... ;)

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • kzz1p
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15 Jun 2009 23:14 #299557 by kzz1p
Replied by kzz1p on topic Overheating help
Not to be a jerk here.
Now that you have the bigger pistons, 435 cams,36mm carbs, etc., you have a higher rpm setup. Now you are taking this high rpm setup, driving down the street and accross town with it. Can this over heating be, a down side to a modified engine?

Perhaps it will run cooler, when it is in it's favorite operating range? What range was it built to run in ?
Do you need lower gears, so it can rpm a little to hit that range?

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16 Jun 2009 02:35 #299565 by nads.com
Replied by nads.com on topic Overheating help
Silver Tiger wrote:

you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination

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16 Jun 2009 02:38 #299566 by nads.com
Replied by nads.com on topic Overheating help
nads.com wrote:

Silver Tiger wrote:

you guys have me worrying about more intense heat then your bikes since my cams are bigger. i just started fiddling around with my accelerator pump on my carb's and my bike is really start'n to haul ass. i wish i had done that a while ago. :side: it seemed to help cool it down a little with more gas being sprayed in once in a while but its probably my imagination

The valve springs are getting hot and the heat isn't leaving the head. Best way to cool down besides a cooler (of beer) is jetting up.

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16 Jun 2009 10:19 #299631 by Silver Tiger
Replied by Silver Tiger on topic Overheating help
i have been trying to make the carbs richer then they should be to help. also i don't really get on it hard too much a stay around 4 to 5k rpm im happy with cruzing at 80mph and 5th gear. the bike is gear'd to the point where it will go 100 in 3rd at about 8.5. i did go a little over board with the cams i know :blush:

Bikes Owned
1972 Rickman 250 Montesa
1974 Z1 - Kz1000 Jug 1045cc 10.25:1,Port and polished,Oversized valves,Underbucket shims,36mm Mikuni RS Flatslides,Dyna 2000 and 2.2ohm coils, Webcams 435 @ 288° duration,Taylor wires,NGK iridium plugs
1977 KZ650c
1979 KZ650SR
1981 XV750 Virago
1994 XT2

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