KZ1000 Police conversion to cafe custom

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24 Jul 2012 19:31 #538332 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
Does anyone know what kind of bulbs these Bates headlights use? Headlight

I think I might put one on, but I want it to be a good bulb, like H4 or something.

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25 Jul 2012 01:04 #538429 by Cuff
Replied by Cuff on topic KZ1000 Police conversion to cafe custom
From the price and the looks of the light I'd have to go with an H1.

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25 Jul 2012 16:22 #538560 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
Ha, well, I found another. Even cheaper, which is fine with me, as I am mostly considered with seeing if I like how the light looks on the bike. If it is good looking, but the quality is bad, I can always buy the nice one, but if it is ugly, I can discard it without feeling bad.

Headlight

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26 Jul 2012 00:03 #538698 by Cuff
Replied by Cuff on topic KZ1000 Police conversion to cafe custom
I liked the first one but I also like cheap. hehe

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27 Jul 2012 12:41 #538991 by david1050
Replied by david1050 on topic KZ1000 Police conversion to cafe custom
The RFY shocks how long did you get and are they any good? I've looked at those before and have been a little leary of them. My stepson is building a 79 650 into a cafe/fighter and I thought they might work well.

David

2009 Vulcan 900 Custom
1975 Z1B 900 Mod/Resto project (91 KZ1000P forks and wheels)
1976 KZ900 Cafe bought to flip
1982 KZ750R1/GPZ750 project (95 ZX7 forks, 03 ZX636 swingarm)

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27 Jul 2012 12:58 #538996 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
K, got the headlight in 1 day from ebay! Awesome! It looks great!









It mounts from the bottom, so I no longer have the chrome mounts on the side. It looks so much better. I have to remount my turn signals, but that is not hard.

As for the shocks, I used the 340mm ones. The stock shocks were 350 I think. So they are a tiny shorter. I am actually building a 79 KZ650 as well! I will prob use these same shocks. Like I said before, these are not Ohlins, but SO much better than stock.

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29 Jul 2012 21:12 #539465 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
So I went to see a buddy of mine today. He is a fabricator and has a super awesome cnc plasma table. Well, with about 15 minutes of measuring and 20 more moinutes of ideas and 5 minutes on the table, I had this dope seat pan. It is currently zip tied to the bike, but I just need to put some tabs on the frame to hold it and will be all good. Then I am gonna get it covered and it will be done. Super stoked. The windows on the side will have mess in them.







My measuring was a little off for the tank bolt hole, but the seat pad will cover that.

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30 Jul 2012 11:49 #539549 by 531blackbanshee
Replied by 531blackbanshee on topic KZ1000 Police conversion to cafe custom
i like it !

can't wait to see the cover on it.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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31 Jul 2012 19:55 #539821 by Cuff
Replied by Cuff on topic KZ1000 Police conversion to cafe custom
Love the seat. I think I need a water jet now, hmmmm, they can't be that much right?

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01 Aug 2012 03:20 #539934 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
Ha, I really dont know about water jet, but those plasma tables get pricy. As for the seat, I wont have it covered for a few weeks. I will be posting pics of the under mounting soon tho. it will be pretty trick and clean.

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01 Aug 2012 15:26 #540016 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
So I did some work on the seat pan. I welded supports to the frame below where the gastank mounts. I welded to the square tube I put in there to reenforce the gastank support. (and yes, the right side is off a little, thats why I had to cut the front, ha, looks bad, but works fine)



I also but a support further back.



I then drilled holes that centered the pan and welded pins that drop into the supports.





I think I am gonna do this once more on the back crossmember. Then it should be all good. Also, I am going put in a few well nuts to hold it down.

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06 Aug 2012 20:12 #541078 by sweetbro
Replied by sweetbro on topic KZ1000 Police conversion to cafe custom
Ok, so I did some good work this weekend. I removed my battery (SOOOO BIG) and replaced it with the old battery from my R1 (plenty of power for a 1000, but MUCH smaller). I also didnt but it back in the stock spot. I went to my buddies shop and he helped me make a battery box and we welded that to the underside of the swingarm. I dont have many pics, I will take more soon. Also, build a plate that mounts where the old battery box mounted and holds the regulator, starter solinoid, fuse box and ignition unit. The wires are a little crazy, but I am gonna trim them down soon.



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