Z1000R and Z1000J - Lots of pics, and Gun-Kote oven baked paint.

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17 Apr 2009 08:02 #282571 by RoyNor
Thanks Boys!
Its nice that you boys like my little project. :laugh: :laugh:

OK.

Since last time I have received some new carbon:
[IMG


[IMG


And since this carbon is more "goldish" I of course have to make new headlight ears.
[IMG


[IMG


[IMG

Now its sanding and 2pack UV resistant varnish that is left to do.

And i have almost done the footrests mounts.
[IMG


[IMG


[IMG


[IMG


[IMG

Its sanding and 2 pack UV varnish left to do here as well.:P

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  • mark1122
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17 Apr 2009 08:43 #282583 by mark1122
Roy knows no boundries.B) So cool.

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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17 Apr 2009 12:52 #282612 by KZ700A1
Dang.

1984 KZ700A1
1982 GS550L (the L is for lady!)

Life's a garden.....dig it

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19 Apr 2009 09:45 #283077 by RoyNor
mark1122: Thanks for nice words! :cheer:

KZ700A1: Thanks. :laugh:

The square head light society...

Before I do the varnish on the carbon parts I need to check that the part fits.
[IMG


Making a template for the adapter behind the foot rester adapter... :blink: This is because of the Busa swing is much wider, so I need more space then original.
Also this will strengthen the whole construction.
[IMG



And finally, I have decided to use a square headlight!
I think square suits better the old style, so I will try to "take" back the lines to the 80`S again with a sqaure headlight.
[IMG



Also a little demonstration on the carbon:
[IMG

This is a weight just over 3kg.

[IMG

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19 Apr 2009 19:42 #283194 by mark1122
It's shaping up nicely Roy. B)
How will u fasten and tighten the headlight bracket to the forks?

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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20 Apr 2009 01:50 #283268 by RoyNor
They are made a little oversize, enough to put rubber tape behind, and then I will use nice small bolts to clamp it together. Thats the easy way out...

With this new carbon the golden threads are synthetic, so the manufacturer says that its stronger then ordinary carbon. :laugh:
And they are a nightmare to cut...

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20 Apr 2009 03:55 #283269 by mark1122
Good Idea , with the rubber tape.It will help dampen the vibes to the headlight as well.B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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23 Apr 2009 01:12 #284315 by RoyNor
mark1122:
Yes, and additional there will be rubber mounts in the light casing. :cheer:


WHAT I DID YESTERDAY.


Here is the aluminum for the adapter, solid size.
[IMG


And after.
[IMG


Last adjust before sanding and varnish on the carbon.
[IMG


[IMG


[IMG


[IMG


And Gun-Kote...Straight from the oven. :woohoo:
[IMG

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23 Apr 2009 06:39 #284353 by mark1122
Nice work Roy.
I got my head back from Larry Cavanaugh, so i will start the prebuild clearance tests today.B)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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23 Apr 2009 10:44 #284394 by Bad Kaw
Wow man, this is so good. Inspirational. Keep it up!
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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24 Apr 2009 15:09 #284860 by RoyNor
mark1122 wrote:

Nice work Roy.
I got my head back from Larry Cavanaugh, so i will start the prebuild clearance tests today.B)


That sounds really nice!
After what I understand MR Cavanaugh really knows what he are doing. :woohoo:
In situations like that I really would like to be living closer to the big markets and shops "over there", in Canada or US.

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24 Apr 2009 15:11 #284861 by kano
i think your doing fine on your own.
and leon is doing a outstanding job helping you!

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