Having trouble leaning out my mixture [KZ200]

  • TexasKZ
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04 Jan 2016 12:07 #705563 by TexasKZ
Replied by TexasKZ on topic Having trouble leaning out my mixture [KZ200]
What sort of ring compressor are you using?

It is not uncommon to trash a ring the first time.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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04 Jan 2016 12:22 #705565 by greeneman42
Replied by greeneman42 on topic Having trouble leaning out my mixture [KZ200]
The manual just said to use your fingers. I think I should mention I didn't replace the rings (of course now I have to though).

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  • SWest
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04 Jan 2016 12:42 #705575 by SWest

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04 Jan 2016 15:15 #705624 by KZB2 650
Replied by KZB2 650 on topic Having trouble leaning out my mixture [KZ200]
Wondering while looking for rings and since you have it this far you should pick up a nos base gasket and head gasket...... now would be the time to lap the valves? and replace the guide seals too like mentioned ........ thinking you should hone the cylinder too to seat the new rings also..... what you guys think?

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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  • SWest
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04 Jan 2016 15:18 #705626 by SWest

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  • TexasKZ
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04 Jan 2016 19:54 #705649 by TexasKZ
Replied by TexasKZ on topic Having trouble leaning out my mixture [KZ200]
I wonder how all this will affect the mixture? :blink:

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
The following user(s) said Thank You: Nessism

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  • SWest
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05 Jan 2016 05:35 #705677 by SWest

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05 Jan 2016 07:21 #705693 by Nessism
Replied by Nessism on topic Having trouble leaning out my mixture [KZ200]
Man, time to slow down a little and stop making mistakes.

Get an OEM base gasket and pull the valves out of the head and replace the guide seals.

Use a 240 grit bottle brush hone, not a straight hone, and deglaze the cylinder.

Enlist the help of someone to assist when installing the cylinder over the piston. Be very careful to push the rings into the grooves in the piston before installing the cylinder down over the piston. I like to use some wood blocks to hold up the cylinder and then turn the crank to slowly push the piston up into the cylinder, as opposed to allowing the cylinder to fall down. It's much safer this way.

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05 Jan 2016 18:23 #705745 by greeneman42
Replied by greeneman42 on topic Having trouble leaning out my mixture [KZ200]

swest wrote: With your symptoms replace the valve guide seals.
Steve


I'll have another go at them. I also ordered a new set of rings and an OEM base gasket. Why do you recommend honing the cylinder? My compression was fine previously.

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  • SWest
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05 Jan 2016 18:29 #705747 by SWest

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05 Jan 2016 18:40 #705750 by Nessism
Replied by Nessism on topic Having trouble leaning out my mixture [KZ200]

greeneman42 wrote:

swest wrote: With your symptoms replace the valve guide seals.
Steve


I'll have another go at them. I also ordered a new set of rings and an OEM base gasket. Why do you recommend honing the cylinder? My compression was fine previously.


You must hone the cylinder when installing new rings or they won't bed in and seat. 240 grit bottle brush type hone.

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06 Jan 2016 04:48 #705769 by Kidkawie
Replied by Kidkawie on topic Having trouble leaning out my mixture [KZ200]
Do some research on honing your cylinder. The operation takes literally 3-5 SECONDS, dont be sittting there with the hone running fubaring your cylinder.

1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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