Data Logging for tuning your KZ
- testarossa
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Re: Data Logging for tuning your KZ
04 Feb 2011 08:50
You can believe me that once I get a good setup, the O2 sensor is going bye-bye. Off to the zx-10r at that point. I know what you mean. I don't want to know that number all the time because I'll obsess over it.
1978 KZ1000 A2 Click--->Build Thread
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2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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- TeK9iNe
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Re: Data Logging for tuning your KZ
04 Feb 2011 14:13
loudhvx wrote:
WELL SAID - GEEZE! I've been trying to explain this shit to so many people who just dont believe me! Now I don't feel so alone... YAY! I can cry now... :laugh:
The CV carbs still let the AFR float up w/rpm some like with manual slides, but it doesnt lean/richen quite as bad with weather/heat changes.
I'm dealing with mechanical slides, and if I make the mistake of cranking the throttle open too fast, I can easily go down into 10:1. But I can feel the mistake because the throttle pull gets way too light which tells me I've opened too fast and the vacuum has dropped too much. I think that's the exact problem the CV's are trying to eliminate, so I'm not sure what will happen on your carbs.
Since the mixture always gets richer when you open the throttle, it's a matter of throttle control on mechanical slides. I can also open it slow enough that the mixture stays at close to 13. So for me, I have to try to keep throttle control consistent while watching the AFR gauge.
Keep in mind, as the engine speed catches up to the throttle positiion it leans out rapidly from where it was buried.
I seem to get best power if, in a hard launch, I get the AFR to swing from about 11.5 to 13 just before I shift. This means the AFR sweeps through the sweet spot somewhere in the middle of the power band, hopefully.
But if I tune for best power, at a particular temperature, it will be too lean on cooler days, and will be way too lean for a much longer peiod after initial start until the engine comes up to temp. I think for best overall power and drivability, you should end up slightly rich on hot days, and a little lean on cold days. This will still be perfectly drivable on all days, but after some time, you'll get to notice there is a tick less power on super hot or super cold days. At least that's been my experience (even before I had the o2 sensor). The problem is, the AFR gauge now shows you how much you can correct it etc. so you actually spend more time tuning, rather than less, because you know you can get it just right, rather than settle for good enough. :laugh:
WELL SAID - GEEZE! I've been trying to explain this shit to so many people who just dont believe me! Now I don't feel so alone... YAY! I can cry now... :laugh:
The CV carbs still let the AFR float up w/rpm some like with manual slides, but it doesnt lean/richen quite as bad with weather/heat changes.

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79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
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- loudhvx
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Re: Data Logging for tuning your KZ
04 Feb 2011 15:33
:laugh:
1981 KZ550 D1 gpz.
Kz550 valve train warning.
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Kz550 valve train warning.
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- testarossa
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Re: Data Logging for tuning your KZ
04 Feb 2011 20:19
Ok, I got the mounting sorted for the throttle position sensor today. First step was to find something to make the link between the throttle linkage on the carbs and the TPS. I discovered that an old turnbuckle from one of my RC cars would do the trick. The nice thing about the turnbuckle is that it provides a solid, and adjustable length link.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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Re: Data Logging for tuning your KZ
04 Feb 2011 20:23
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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Re: Data Logging for tuning your KZ
04 Feb 2011 20:36
I found a scrap piece of 16ga to make a mounting bracket for the sensor. The sensor was from a 1988 Thunderbird Turbo Coupe. It doesn't really matter what car the sensor comes from, as long as it outputs a 0-5 VDC signal. This one just happened to be the cheapest TPS that was on a buy it now auction. I had to epoxy a RC servo arm to the sensor so that I could attach it to my linkage.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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Re: Data Logging for tuning your KZ
04 Feb 2011 20:39
My bracket just attaches the TPS to the cap of the #3 carb. If you look at the linkage in this picture you can see the TPS position at idle:
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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Re: Data Logging for tuning your KZ
04 Feb 2011 20:46
This picture shows the TPS position at full throttle. Now the the throw of the linkage only uses about half the throw of the sensor. This is not an issue with the Innovate software. It allows you to set the voltage at idle and then at full throttle, and it will just use the range of output that you have available to calculate your throttle percentage.
1978 KZ1000 A2 Click--->Build Thread
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
2004 ZX-10R
2007 Harley Sportster 1200
2020 Harley Street Glide Special
Angola, IN
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- Stu Pidasole
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Re: Data Logging for tuning your KZ
04 Feb 2011 21:01
testarossa wrote:
when your done with all this will your bike take you to the moon?:blink: seems like a lot.....acually my head hurts just reading the thread. i give you credit for giving it all ya got. good fortune.....JoeThis picture shows the TPS position at full throttle. Now the the throw of the linkage only uses about half the throw of the sensor. This is not an issue with the Innovate software. It allows you to set the voltage at idle and then at full throttle, and it will just use the range of output that you have available to calculate your throttle percentage.
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- larrycavan
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Re: Data Logging for tuning your KZ
05 Feb 2011 06:17
TeK9iNe wrote:
No, there are 3 simple circuits to tune. It's tuning the transition that's tricky. That applies to mechanical throttle slide carbs.
It's the overlapping nature of the design that makes them work well but also can send you back and forth with adjustments.....
On any given day, you could go out and piss around with the jetting on the bike and make it "optimal for that day's conditions". Weather conditions change. Sometimes in big sweeping ranges from one day to the next in this part of the country. .
What you're going to end up learning is what the motor actually likes to transition through the overlapping circuits so it accelerates properly and cruised efficiently. You're just using micro-fine digital data to view that.
Given a hand full of needles and jets, plus the time & desire to see what you can accomplish, you'll find things like:
This particular needle in this particular clip position with this particular pilot jet and this particular air correction jet was slightly better through this range.... etc. etc. etc.
You might be very surprised at just how much of the range the air correction jet affects VM29 Smoothbore Mikunis.
Ultimately with carburetors, there's not much you can really do about controlling fuel / air delivery outside of constant fiddling with the carburetors. Carburetors lack self correcting features. Save the application of Lectron carburetors for racing, but they're not worth a dam anywhere but the drag strip.
Digital Fuel Injection setups, micro or megasquirt are where all that logging is going to be truly beneficial. It's in having a system that's smart enough to adjust itself.
I'm not knocking the attempt. Just applying a layer or practicality
:laugh: :laugh: :laugh:I'm surprised to get so much positive input.
I love what your doing... but... keep in mind for later...
The pilot mixtures and jetting (when viewed individually via 4 O2 sensors, or colortune plug, or...) are all different. Always. Never had a bike EVER where they fell at the exact same spot at any given time.
With these bikes, you are tuning 4 small engines to work together, because of the 4 individual carbs. you can probly get things real close...
Almost all racers end up using different jets and air jet combinations across all four carbs in the end to produce REAL maximum power. Even seen guys half-drill a jet between sizes.
Nice setup, but it needs to be on a dyno. All your data will change, once there is a significant load against the engine. AFR is fine and dandy to measure, but power is what comes out and pushes you forward. MAX power happens when AFR is actually all over the place throught the throttle/rpm range. You'll see...
Best of luck, and have fun.
Oh yeah, and someone said this before, but there is WAY more than just 3 simple circuits to tune WWWAAAAYYYY more. Read this: VM Round Slide Tuning Manual
:silly: Here we go... :silly:
No, there are 3 simple circuits to tune. It's tuning the transition that's tricky. That applies to mechanical throttle slide carbs.
It's the overlapping nature of the design that makes them work well but also can send you back and forth with adjustments.....
On any given day, you could go out and piss around with the jetting on the bike and make it "optimal for that day's conditions". Weather conditions change. Sometimes in big sweeping ranges from one day to the next in this part of the country. .
What you're going to end up learning is what the motor actually likes to transition through the overlapping circuits so it accelerates properly and cruised efficiently. You're just using micro-fine digital data to view that.
Given a hand full of needles and jets, plus the time & desire to see what you can accomplish, you'll find things like:
This particular needle in this particular clip position with this particular pilot jet and this particular air correction jet was slightly better through this range.... etc. etc. etc.
You might be very surprised at just how much of the range the air correction jet affects VM29 Smoothbore Mikunis.
Ultimately with carburetors, there's not much you can really do about controlling fuel / air delivery outside of constant fiddling with the carburetors. Carburetors lack self correcting features. Save the application of Lectron carburetors for racing, but they're not worth a dam anywhere but the drag strip.

Digital Fuel Injection setups, micro or megasquirt are where all that logging is going to be truly beneficial. It's in having a system that's smart enough to adjust itself.
I'm not knocking the attempt. Just applying a layer or practicality

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- seanbarney41
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Re: Data Logging for tuning your KZ
05 Feb 2011 11:53
Testarossa, this is really cool...something I've wanted to try for a long time from back when I was still messin' with cars. I think guys like us, who don't have years of experience with carb tuning, can really learn a lot quickly. Guys like Tek9 and Larry C probably already have such a strong real world, intuitive grasp of this stuff that, for them, it may just confirm what they already know. Call me..."glued to the screen"!
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- mtbspeedfreak
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Re: Data Logging for tuning your KZ
05 Feb 2011 13:35 - 05 Feb 2011 13:36
seanbarney41 wrote:
+1 I definitely agree!
I consider myself to be genuinely mechanically inclined, however, carbs intimidate me for sure.
Josh, you should keep that set up for awhile. Maybe there are a few honest souls left out there who would donate their carbs for a "real-world" test. (Haha -> kzrider.com/index.php?option=com_kunena&...ew&catid=3&id=423416 ) Dyno rooms always have perfect conditions which hardly ever exist, except on tracks on certain days. :silly:
Testarossa, this is really cool...something I've wanted to try for a long time from back when I was still messin' with cars. I think guys like us, who don't have years of experience with carb tuning, can really learn a lot quickly. Guys like Tek9 and Larry C probably already have such a strong real world, intuitive grasp of this stuff that, for them, it may just confirm what they already know. Call me..."glued to the screen"!
+1 I definitely agree!
I consider myself to be genuinely mechanically inclined, however, carbs intimidate me for sure.
Josh, you should keep that set up for awhile. Maybe there are a few honest souls left out there who would donate their carbs for a "real-world" test. (Haha -> kzrider.com/index.php?option=com_kunena&...ew&catid=3&id=423416 ) Dyno rooms always have perfect conditions which hardly ever exist, except on tracks on certain days. :silly:
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1976 KZ 900- Daily Driver
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If it has tits or tires, it'll give you problems!
Last edit: 05 Feb 2011 13:36 by mtbspeedfreak.
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