Blown motor
- Bloobaba
-
- Offline
- User
-

Registered
- Posts: 41
- Thanks: 31
Re: Blown motor
Today 21:31 - Today 21:48
No high-pressure cleaning. A tub and a brush soaked in white spirit or lighter fluid, and a little time. Looking at the photos, all the gaskets need replacing. While it's out of the frame, split it in two to inspect. If the bottom end doesn't look too bad, replace the timing chain, the primary chain, and the freewheel rubbers. You could also replace the clutch basket, but finding one in good condition is wishful thinking. Don't be afraid to get started; you just need to be meticulous. Do you have the service manual? It's essential. Nothing insurmountable. We still don't know what the symptoms are.
Z400F 84 (ZR400B1)
Gpz900R 84
500 H1 73
Gpz550H1
Gpz900R 84
500 H1 73
Gpz550H1
Last edit: Today 21:48 by Bloobaba.
Please Log in or Create an account to join the conversation.
- Injected
-
- Offline
- User
-

Registered
- Posts: 1575
- Thanks: 1119
Re: Blown motor
Today 08:16 - Today 08:22
Picks show oil on barrel fins at #4 cylinder and look to originate from top side.
I don't know why any one would pull a engine to fix a blown head gasket.
I am no "master" mechanic, but know enough if a engine can be rotated you do a compression test before proceeding with any engine work.
I suspect they will find nothing wrong with the crank or lower end bearings. Most likely the clutch rubbers are shot as that is a know issue, and effects 95% of +40 year old 650/750's.
I don't know why any one would pull a engine to fix a blown head gasket.
I am no "master" mechanic, but know enough if a engine can be rotated you do a compression test before proceeding with any engine work.
I suspect they will find nothing wrong with the crank or lower end bearings. Most likely the clutch rubbers are shot as that is a know issue, and effects 95% of +40 year old 650/750's.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
Last edit: Today 08:22 by Injected. Reason: more info
The following user(s) said Thank You: MFP-Joe, sf4t7, Wookie58
Please Log in or Create an account to join the conversation.
- Wookie58
-
- Offline
- Moderator
-

Registered
- Posts: 5912
- Thanks: 3700
Re: Blown motor
Today 09:01Larry I really hope you are going into this with your eyes open as to the cost of a "full motor rebuild" - by "diving in the deep end" rather than diagnosing what is actually going on. To put it in perspective I recently bought the consumables for my motor rebuild including gaskets, chain, guides, rings etc (I did splash out for APE studs) but that was approx $800 without boring etc. You will be surprised how fast it builds up when you start adding parts to your shopping cart !!!!!I will post some pics and ask about the damage. I am by means no professional bike mechanic but i really am broke money wise and need to fix this so if you guys and gals know a good european supplier for gaskets germany based please drop a coment.
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
The following user(s) said Thank You: Injected, MFP-Joe, sf4t7
Please Log in or Create an account to join the conversation.
- Injected
-
- Offline
- User
-

Registered
- Posts: 1575
- Thanks: 1119
Re: Blown motor
Today 11:32Good observation, I completely missed this part.Larry I really hope you are going into this with your eyes open as to the cost of a "full motor rebuild" - by "diving in the deep end" rather than diagnosing what is actually going on. To put it in perspective I recently bought the consumables for my motor rebuild including gaskets, chain, guides, rings etc (I did splash out for APE studs) but that was approx $800 without boring etc. You will be surprised how fast it builds up when you start adding parts to your shopping cart !!!!!I will post some pics and ask about the damage. I am by means no professional bike mechanic but i really am broke money wise and need to fix this so if you guys and gals know a good european supplier for gaskets germany based please drop a coment.
Yeah, not a wise idea to do a complete engine rebuild on a vintage motorcycle (or any motorcycle) if your cash strapped. This seems to be a common theme on here, and I have bought more than a couple of project bikes because of similar circumstances.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
Please Log in or Create an account to join the conversation.
Moderators: Street Fighter LTD
