riding past redline

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23 Aug 2017 22:59 #769618 by Zaddict
riding past redline was created by Zaddict
I started taking my 550 to the track. It's been pure adrenaline Zen. My bike is making lots of power on the high end, to the point where I'm finding myself regularly pushing beyond the 10K redline, up to 11-11.5K.. I wondering how bad it is to go past redline in general, and if it's not so bad, can I go even higher? It's still pulling super strong at 11K rpm.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...

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24 Aug 2017 04:09 #769625 by 650ed
Replied by 650ed on topic riding past redline
Do what you like, but here are two observations –

Contrary to what you may think your bike isn’t making decent power past redline – just noise. Take a look at the chart below and notice what happens after the engine reaches 8,500 rpm. At that point power begins dropping. By the time you reach redline it’s making less power than it does at 7,500 rpm. If you were to extend the line on the chart you would find the engine makes less power at 11,000 rpm than it does at 5,000 rpm. Guys who race successfully have learned to keep the revs at or near the top of the power band, and that is not above redline. If you doubt the chart spend a few dollars and put your bike on a dyno. It will verify the info in the chart.

Over revving the engine will kill it. A guy on KZ650INFO stated that he often revved his KZ650 up to 11,000 rpm. I mentioned that this was destructive, but naturally he did not believe me. After a few weeks he reported that his engine was dead because the pistons and valves had struck each other. He suspected the rods had stretched to the point where the contact was made or that the valves simply were not closing quickly enough due to the stock valve springs. He never verified the cause and never got the engine running again.

Ed


1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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24 Aug 2017 04:25 #769628 by JOE MKII
Replied by JOE MKII on topic riding past redline
To get a engine to make power over its stock redline requires A LOT of work. The biggest problems with over revving is usually the weight of the stator breaking the crank, then valve float, then pistons hitting valves.
Take off the charging system, some MAJOR port work, cams and carbs, better valve springs and you can safety run it up the rpm range until the piston speed gets to high.
I dont remember exactly but the 4000 fps range for piston speed sticks in my memory for most engines.

You are in for catastrophe if you dont watch it,

I believe its called "Oppositional Defiance Disorder"

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24 Aug 2017 05:17 #769631 by zed1015
Replied by zed1015 on topic riding past redline
If you really are still making power up at 11k your shell bearing crank is good for many more revs over the factory redline.
Some modern sports bikes rev to over 19k rpms.
Valve float and bounce is your main limiting factor and this is what is likely to kill your motor first
Stronger valve springs and lighter retainers will help push that further up the rpm's.
Also feed the motor with the best oil you can afford and make sure the pump is at it's best .
You need to get the bike on a dyno to see what is really happening.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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24 Aug 2017 05:38 - 25 Aug 2017 06:01 #769632 by martin_csr
Replied by martin_csr on topic riding past redline
What size are the sprockets?

ps: I wouldn't assume anything. check the diagrams & count the teeth.
Last edit: 25 Aug 2017 06:01 by martin_csr.

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24 Aug 2017 06:46 #769635 by KZB2 650
Replied by KZB2 650 on topic riding past redline
That's half the reason I went with APE springs even though I only fitted a small 750 cam .342/335 (365 lift someday maybe). I only push mine to 500 maybe 700 now that the cams make power up a little higher. It defently makes a diff when going from 4th to 5th (keeps it in the power range a little better when slamming 5th) but don't push it quite as hard in the lower three. A few on here have and are running your bike at the track so I'm sure they will chime in with some good advice.

1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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24 Aug 2017 08:05 - 24 Aug 2017 08:09 #769639 by Zaddict
Replied by Zaddict on topic riding past redline
Thanks all. The sprockets are stock as far as I know. I'm running Castrol synthetic and change oil every 2-3K miles. Only major mods are a Kerker race exhaust (1.5" competition baffle), Factory Pro Stage 1 jet kit and K&N filter. Here's the dyno. Looks like hp is peaking around 10-11K rpm with torque just starting to fall off.



My understanding is that the main risk is valve float and that if that gets bad enough that pistons meet valves then the engine is toast. But before then, as the valves just start to float, there should be a loss of power. So I'm guessing that I'd get a "warning" of loss of power before catastrophe...or maybe that's just wishful thinking.

1990 Zephyr zr550 B1
Wiseco 615cc kit
zx550 cams
SPII ignition system
Kerker stainless steel race exhaust with 1.5" competition baffle
K&N Air Filter...
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Last edit: 24 Aug 2017 08:09 by Zaddict.

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24 Aug 2017 08:26 #769641 by SWest
Replied by SWest on topic riding past redline
I shift at or just after redline. Even then if I miss a shift, I'll listen for noises. Kibblewhite springs and Andrews 1X cams. I'd be more nervous if I had hotter cams.
Steve

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24 Aug 2017 09:12 #769644 by zed1015
Replied by zed1015 on topic riding past redline
Yep! power will flatten as the valves start to float but sensing that point on the run is another matter.
Probably wise to fit a rev limiter at 10.5 / 11k so that you aren't going past peak power and risking damage for no reason then revise the situation if you go for more mods and a fresh dyno chart shows an increase above that.
With more mods you may get more power overall but no more revs which would then enable you to pull higher gearing and still be faster without the danger of over revving.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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24 Aug 2017 14:29 #769662 by Nessism
Replied by Nessism on topic riding past redline
I remember a little side story in Motorcyclist magazine back in the day about one of the editors taking a KZ550 to the races. As I recall he installed a pipe and maybe pods (can't remember) and went to the track. His story detailed how eager the bike was, pulling deeply into the redline. The KZ hadn't been out too long at that point and he described the giddy experience of pulling much bigger bikes on some of the straights.

Fast forward to modern times and I saw a GPz550 in the paper where the seller volunteered that it had a rod knock. Some research showed that such carnage was not overly unusual on 550's that had been raced. I'm sure there are guys here that know more than me about such matters but it does suggest some care should be exercised when burying the tach into the red zone.
The following user(s) said Thank You: 650ed

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24 Aug 2017 16:46 - 24 Aug 2017 16:52 #769676 by zukdave
Replied by zukdave on topic riding past redline
I don't know much about the 550 motors but the 650/750 motors have a real good bottom end it's the
valve springs and cam chain adjuster that will kill one at high rpm's.

I set my shift box between 9500 rpm and 9800 rpm and the rev limiter is set at 10,025
but have been on the limiter at 12,500 rpm's.

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
Last edit: 24 Aug 2017 16:52 by zukdave.

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24 Aug 2017 21:33 #769704 by Tyler
Replied by Tyler on topic riding past redline
The 550, much like the 650/750's are stout little motors. But all that aside, if you are racing... really racing, your motorcycle is simply an expendable tool you use to get you around the track as fast as possible.

In that pursuit you will break things.

That's racing.

If I knew what I was doing all the time life wouldn't be any fun.

'80 KZ650 E 700cc, dyna ignition and coils, frame up restoration, daily driver
'81 KZ1300 A3 full restoration, custom big bore pistons, 1400cc 6 cylinder super bike
"77 KZ650 B1 - Barn Find, work in progeress
"74 Yamaha DT 400 Enduro

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