Clutch actuator mod

  • SWest
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  • 10 22 2014
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28 Mar 2016 16:40 #717835 by SWest

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  • SWest
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29 Mar 2016 13:47 - 29 Mar 2016 13:48 #718040 by SWest
Replied by SWest on topic Clutch actuator mod
Picked up a couple ball bearings to act as spacers for the adjustment screw. I'll make a clip of it going in.
Steve
Last edit: 29 Mar 2016 13:48 by SWest.

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29 Mar 2016 15:12 #718054 by wrenchmonkey
Replied by wrenchmonkey on topic Clutch actuator mod
Nice job on the clutch mod Steve!
Glad you're going to build Bossie a safe place away from the meth heads too. I'm guessing if it's cooler in there with that new convoluted roofing, you'll be more likely to spend more time in it. Win/Win for Bossie and you! :)
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29 Mar 2016 16:18 #718074 by zukdave
Replied by zukdave on topic Clutch actuator mod
Steve cool to see my idea work for you B) B)

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.
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29 Mar 2016 16:27 #718082 by zukdave
Replied by zukdave on topic Clutch actuator mod
This is were Steve got the idea this is on my ZX motor so my cable and lever
are outside the case and easy to get to.
[IMG

1980 KZ650 F1
ZX750A1 motor.
Wiseco 810cc kit.
Zukiworks racing ported head.
VM 29 smooth bore's.
Dyna 2000 Ign. w/Dyna mini coil's
APE cylinder stud's and nut's.
APE valve spring's.
APE Track King clutch.
V/H KZ1000 sidewinder.
3.5x18 laced to a KZ1000 disk hub.
150/60/18 Shinko 006 Podium.
63" wheel base.

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  • SWest
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  • 10 22 2014
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29 Mar 2016 17:22 #718097 by SWest
Replied by SWest on topic Clutch actuator mod
Thanks Dave. I put in the ball bearing. Had to pull it apart again to do it. The adjusting screw is out too far but not enough to hit the cover. It did take up the slack caused by the Motion Pro cable. I think I'll just make another screw out of a 8m bolt end and cut a slot in the top for adjusting it. Good thing it's right hand thread. It works perfectly but I won't be happy until it looks right too. :whistle:
I took some clips of it but this damn cam is FKing up again. I have to format it once the card gets half way or this SHT happens and it will record but it can't be read. :angry:
Steve

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30 Mar 2016 12:50 #718277 by SWest
Replied by SWest on topic Clutch actuator mod
Clips of before and after.

Had a tendency to dump the clutch before. Would have to put it neutral at lights. Now the clutch pull is like a 100cc bike. :laugh:
I went to Jasmin's to air up her tire with the mini compressor I carry in my trunk. I need some kind of canvas bag for my larger tools, tire irons, etc. Tired of all that noise in the back. Any suggestions?

Steve

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31 Mar 2016 20:02 #718602 by SWest
Replied by SWest on topic Clutch actuator mod
I used the Z1 actuator bolt as a pattern for the bolt I made. I think it's shorter than the KZ 900 one. Try again tomorrow.
Steve

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01 Apr 2016 00:49 #718639 by Kapahulu
Replied by Kapahulu on topic Clutch actuator mod
Great idea. There are custom clutch actuators for Kawasaki triples that are slightly longer and they help a lot. Same idea, more leverage.

1978 KZ1000, 1976 KZ900, 1975 H2, 1973 H1, 1973 H2, 1978 RD400, 1977 RD400, 1974 RD350
2strokeworld.com

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01 Apr 2016 13:29 - 01 Apr 2016 13:29 #718717 by SWest
Replied by SWest on topic Clutch actuator mod
Got a little squirrely leaving Lowes. A fine layer of blow sand on the apron and almost lost it. I credit the clutch mod for it not being worse.
Steve
Last edit: 01 Apr 2016 13:29 by SWest.

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01 Apr 2016 13:51 #718723 by pete greek1
Replied by pete greek1 on topic Clutch actuator mod
Problem was, you weren't going fast enough, :laugh: :laugh: :woohoo:
Pete

1980 LTD 1000..,1976 LTD 900, have the 1000&900 now. the rest are previous= 1978 KZ 650 B.., 1980 Yamaha XT 500..,1978 Yamaha DT 400.., 1977 Yamaha yz 80..,Honda trail ct 70.., Honda QA 50...5-1/2 hp brigs & straton CAT chopper mini bike...3-1/2 hp mini bike (WHEN GAS WAS ABOUT 45 CENTS A GALLON)!!!!

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  • SWest
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01 Apr 2016 14:02 #718725 by SWest

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