- Posts: 445
- Thank you received: 97
1973 Z1 Maui
- 73z1
- Offline
- Sustaining Member
My guess, the new bearing shells were not perfect, never seen this problem, I always check the cam spins free.Went through all the bearing locations one at a time with the other end supported by a lower half shell. I learned that three locations were pinching the split. Two on intake, one on exhaust. I lightly eased the very edges of the split on the caps and head, just like removing an edge burr. This fixed the problem, cams move easily now when fully assembled.
this begs the question, why now?
Newest project, camshafts and two bearing caps missing.
Please Log in or Create an account to join the conversation.
- MauiZ1
- Topic Author
- Offline
- User
- Posts: 232
- Thank you received: 19
I’m going to replace these bearing shells and get a set of cams and I’ll of course do all the checks, hopefully the numbers come out ok.
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
- Posts: 4168
- Thank you received: 2387
Please Log in or Create an account to join the conversation.
- hardrockminer
- Offline
- Sustaining Member
- Posts: 2947
- Thank you received: 1072
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
Please Log in or Create an account to join the conversation.
- MauiZ1
- Topic Author
- Offline
- User
- Posts: 232
- Thank you received: 19
Please Log in or Create an account to join the conversation.
- MauiZ1
- Topic Author
- Offline
- User
- Posts: 232
- Thank you received: 19
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3033
- Thank you received: 1572
Hopefully you have found the cause of your issues but i just spotted this statment i missed which you may want to check up on..
it has heavy duty studs but I don’t see how that could cause this, there are a lot of hot rod Z1s out there running HD studs.
The stud holes in the barrel casting taper in towards the center from each end leaving a raised casting flash midway down..
In some cases there is quite a restriction in that area when fitting the larger diameter HD studs that can severely restrict oil flow to the cams and has been known to cause cam and cam bearing damage.
I always bore the four outer holes straight through with a 12mm drill to ensure sufficient clearance and oil flow.
You don't get this issue with the stock stud due to their reduced shank diameter ..
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
- Posts: 4168
- Thank you received: 2387
Hopefully you have found the cause of your issues but i just spotted this statment i missed which you may want to check up on..
it has heavy duty studs but I don’t see how that could cause this, there are a lot of hot rod Z1s out there running HD studs.
The stud holes in the barrel casting taper in towards the center from each end leaving a raised casting flash midway down..
In some cases there is quite a restriction in that area when fitting the larger diameter HD studs that can severely restrict oil flow to the cams and has been known to cause cam and cam bearing damage.
I always bore the four outer holes straight through with a 12mm drill to ensure sufficient clearance and oil flow.
You don't get this issue with the stock stud due to their reduced shank diameter ..
Zed1015 is this still relevant to the later “J” motor
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
- Posts: 3033
- Thank you received: 1572
Yes! It's relevent to them all and worth checking.
Hopefully you have found the cause of your issues but i just spotted this statment i missed which you may want to check up on..
it has heavy duty studs but I don’t see how that could cause this, there are a lot of hot rod Z1s out there running HD studs.
The stud holes in the barrel casting taper in towards the center from each end leaving a raised casting flash midway down..
In some cases there is quite a restriction in that area when fitting the larger diameter HD studs that can severely restrict oil flow to the cams and has been known to cause cam and cam bearing damage.
I always bore the four outer holes straight through with a 12mm drill to ensure sufficient clearance and oil flow.
You don't get this issue with the stock stud due to their reduced shank diameter ..
Zed1015 is this still relevant to the later “J” motor
It's just a result of the way the stud holes in the blocks are cast and they don't drill them through.
It's not an issue with stock stud because even if the 10mm threaded end only just slips through there'll be enough clearance around the reduced shank.
With the HD studs the diameter is the same all the way down so that's where the tapered casting can cause problems.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Rick H.
- Offline
- User
- Posts: 840
- Thank you received: 241
Rick H.
Rick H.
1977 Kawasaki KZ-1000A1
Please Log in or Create an account to join the conversation.
- MauiZ1
- Topic Author
- Offline
- User
- Posts: 232
- Thank you received: 19
Please Log in or Create an account to join the conversation.
- blackozvet
- Offline
- User
- Posts: 193
- Thank you received: 79
1973 Z1 900 Kawasaki
Please Log in or Create an account to join the conversation.