Building a GPZ1150 from a CSR1000

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19 Jul 2008 12:27 #227097 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
Now to the rather ungainly seat installation. This was the hardest part. Trying to adapt a hinged frame to a slip on seat. It is not pritty but it is 100% functional.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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19 Jul 2008 12:29 #227098 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
Another shot of the front hinge installation to the seat.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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19 Jul 2008 12:31 #227099 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
Rear hinge installation was quite strate forward and normal. The hard part was, getting nuts behind the plastic lower pan.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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19 Jul 2008 12:35 #227101 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
last view. This is to show where the seat pan had to be relieved to fit over the protrudeing bolts which mount the tail piece.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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19 Jul 2008 12:36 #227102 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
A complete shot of everything mounted.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
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19 Jul 2008 12:45 - 19 Jul 2008 12:51 #227104 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
Now I must go to her and pull the carbs off and re-jet them. She is running a bit lean both at high and low throtle settings. I checked the gas milage over the last week and I am getting 45MPG. This has been checked over 5 days and was confirmed and re-confirmed with may-be a .2 MPG difference between the days. I will continue with more modiffications next week. I will be installing a new front wheel with more modern disks. Installing new front fork seals. I have already installed new side marker lights (You know- the rflectors which are mounted on the front down tubes of the frame)yes I did say lights not reflectors. Also new HID light, the new K&S left handel bar control. Cell phone JAMMER (yes you are reading right)Jammer. and much more. This winter I will be installing the new engine top end and more.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000
Last edit: 19 Jul 2008 12:51 by otakar.

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22 Jul 2008 06:02 #227602 by kzwolfsr
Replied by kzwolfsr on topic Building a GPZ1100 from a CSR1000
Thanks for the pics. Do you slide the tail onto the rear rivetted on clip then screw it on to the jb weld post?

1979 KZ SR650, stock candy persimmon red and crossover pipes
1981 KZ 1000LTD with non stock and more comfortable handle bars and 4 into one V&H
Original man of the Caribbean

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22 Jul 2008 09:00 #227634 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
that is correct. There is a undercut lip on the tail which slips over the rear bracket.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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24 Jul 2008 05:54 #228018 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
Well- It's now been two weeks that I have been riding the beast and it is a smooth and pleasant ride. The problem arises at very low speeds IE idle and also at wide open. The bike is a bit rough at idle when the engine is hot and also has no power when I go over 6000 revs. I think that I am too lean at both ends. I left the stock idle jet and went three sizes larger on the big jets but I don't think that is enough. When I open the throttle to full in third fourth or fifth gear the bike just will not pull. When it gets to about 7000 which is about as high as it will go, it will pull a bit more if I actually bring the throttle back about a third. This is what is telling me that it is too lean at the top end. I would have thought that three sizes would be enough to compensate for the pod filters and the Kerker. I guess not. Any thoughts from you guys? I have never used CV carbs before and this is my first try with them. Any help would be appreciated.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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27 Jul 2008 19:37 #228604 by Bad Kaw
Replied by Bad Kaw on topic Building a GPZ1100 from a CSR1000
Otakar,
Nicely done. Got pics of the whole bike? Left side and right side? Looks good in the close-ups; and nice work on the cold-welds...very nicely done.
-KR

78 Kawasaki Z1R
81 Kawasaki KZ1000J (mods)
82 Kawasaki ELR Clone (1000 J)
82 Kawasaki KZ750R1/GPz750 ELR-ed
70 Kawasaki KV75
83 Honda CB1100F (few mods)
79 Suzuki GS1000 (rolling frame / project / junk)
84 Suzuki GS1150ES (modified project)
83 Yamaha XJ900R (project / junk)

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27 Jul 2008 20:03 #228610 by kpier998
Replied by kpier998 on topic Building a GPZ1100 from a CSR1000
otakar wrote:

Well- It's now been two weeks that I have been riding the beast and it is a smooth and pleasant ride. The problem arises at very low speeds IE idle and also at wide open. The bike is a bit rough at idle when the engine is hot and also has no power when I go over 6000 revs. I think that I am too lean at both ends. I left the stock idle jet and went three sizes larger on the big jets but I don't think that is enough. When I open the throttle to full in third fourth or fifth gear the bike just will not pull. When it gets to about 7000 which is about as high as it will go, it will pull a bit more if I actually bring the throttle back about a third. This is what is telling me that it is too lean at the top end. I would have thought that three sizes would be enough to compensate for the pod filters and the Kerker. I guess not. Any thoughts from you guys? I have never used CV carbs before and this is my first try with them. Any help would be appreciated.


I had that exact symptom on my CB750 and went to leaner jets last summer to get it to pull at the higher throttle openings. My plugs were also black and when I used a lot of throttle, it was puffing a pretty good bit of black smoke. That might be something to look at. Another difference, I was getting really bad gas mileage.

In fact, I reduced both the primary and mains. I don't remember the primary size, but I decreased from 115s to 105 main jets in my particular case.

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28 Jul 2008 05:29 #228648 by otakar
Replied by otakar on topic Building a GPZ1100 from a CSR1000
On Saturday I did some more work on the bike. One of the things I did was totally disassemble, and rebuild the front forks. Boy what a difference. I will post a couple pictures later on this evening. I also did work on the carbs. I definitely noticed a big difference this morning. Where before I could not get her over 7000 I can now get to almost 9000, and she pulls a lot harder. I went a lot bigger on the jet size and think I will have to go even bigger. I will also post these #s this evening.

74 Z1-A stock
76 KZ-900 Totaly stock vice MAC pipe
77 KZ-1000A stock
78 Z1-R 100%MINT 500 original Mi.
78 Z1-R Yoshi 1103 kit stage 1 cams Yoshi pipe. Etc
79 KZ-1300 (1400)
80 KZ-1300
81 Scratch built GPz1150R
82 KZ1000

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