- Posts: 4178
- Thank you received: 2388
stripped spark plug hole - timesert repair
- Wookie58
- Offline
- Moderator
Less
More
04 Apr 2024 02:34 - 04 Apr 2024 02:36 #897248
by Wookie58
Click "attachments"
Select pictures from folder and insert (don't drag and drop)
Click "insert all"
Submit
Replied by Wookie58 on topic stripped spark plug hole - timesert repair
Open a postThanks DaveO. I have been trying but it comes up an error everyone I try and submit it.
Click "attachments"
Select pictures from folder and insert (don't drag and drop)
Click "insert all"
Submit
Last edit: 04 Apr 2024 02:36 by Wookie58.
Please Log in or Create an account to join the conversation.
- Slj029
- Offline
- User
Less
More
- Posts: 30
- Thank you received: 7
04 Apr 2024 13:38 #897260
by Slj029
Replied by Slj029 on topic stripped spark plug hole - timesert repair
I did that but an error comes up
Please Log in or Create an account to join the conversation.
- Slj029
- Offline
- User
Less
More
- Posts: 30
- Thank you received: 7
04 Apr 2024 13:39 #897261
by Slj029
Replied by Slj029 on topic stripped spark plug hole - timesert repair
Please Log in or Create an account to join the conversation.
- daveo
- Offline
- Premium Member
Less
More
- Posts: 2805
- Thank you received: 684
04 Apr 2024 15:18 - 04 Apr 2024 17:44 #897263
by daveo
1982 KZ1100-A2
Replied by daveo on topic stripped spark plug hole - timesert repair
The profile of the 44111 (16.9mm) Time-Sert I used looks similar, but less spark plug end shows in your picture compared to mine.
Check with the Time-Sert supplier below. They were very helpful to provide information when I was considering the product, and will likely have just what you need:
www.mechanicstoolsandbits.com/
www.mechanicstoolsandbits.com/product-ca...washer-seat-inserts/
The 44111 inserts extend slightly into the combustion chamber in my bathtub head. This hasn't caused any problems in my running engine, but seeing that I decided to work them down a bit.
Check with the Time-Sert supplier below. They were very helpful to provide information when I was considering the product, and will likely have just what you need:
www.mechanicstoolsandbits.com/
www.mechanicstoolsandbits.com/product-ca...washer-seat-inserts/
The 44111 inserts extend slightly into the combustion chamber in my bathtub head. This hasn't caused any problems in my running engine, but seeing that I decided to work them down a bit.
1982 KZ1100-A2
Last edit: 04 Apr 2024 17:44 by daveo.
The following user(s) said Thank You: Rolf1976_KZ900
Please Log in or Create an account to join the conversation.
- Slj029
- Offline
- User
Less
More
- Posts: 30
- Thank you received: 7
13 Apr 2024 19:43 #897611
by Slj029
Replied by Slj029 on topic stripped spark plug hole - timesert repair
So I’ve been having issues looking for the “Time Sert” that came out of my bike. The inside thread pattern on mine fits my plugs fine but the outside thread pattern is 5/8 x 18. I cannot find anything like this. I asked the mechanics tools and bits. They said to order a M14 x 1.25. I did and the outside threads didn’t match. I’m not sure what to do at this point.
Please Log in or Create an account to join the conversation.
- SWest
- Offline
- Sustaining Member
- 10 22 2014
Less
More
- Posts: 23026
- Thank you received: 2758
13 Apr 2024 21:46 #897613
by SWest
Replied by SWest on topic stripped spark plug hole - timesert repair
So you used a aftermarket insert not time sert? If so you may have to use a Big sert. I did and it worked out but it was a PITA.
Steve
Steve
Please Log in or Create an account to join the conversation.
- zed1015
- Offline
- User
Less
More
- Posts: 3033
- Thank you received: 1572
14 Apr 2024 02:58 #897617
by zed1015
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Replied by zed1015 on topic stripped spark plug hole - timesert repair
The outer thread is likely M18 ... METRIC..So I’ve been having issues looking for the “Time Sert” that came out of my bike. The inside thread pattern on mine fits my plugs fine but the outside thread pattern is 5/8 x 18. I cannot find anything like this. I asked the mechanics tools and bits. They said to order a M14 x 1.25. I did and the outside threads didn’t match. I’m not sure what to do at this point.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Please Log in or Create an account to join the conversation.
- Slj029
- Offline
- User
Less
More
- Posts: 30
- Thank you received: 7
14 Apr 2024 03:54 #897618
by Slj029
Replied by Slj029 on topic stripped spark plug hole - timesert repair
Correct the other thread is m18. But what is the inner thread? Because everything I read says that it’s the same as the outer which my plug will not fit or do I have to run a different plug? And to the other person I didn’t use an off brand I bought the bike then realized the guy I bought it from did.
The following user(s) said Thank You: SWest
Please Log in or Create an account to join the conversation.
- Wookie58
- Offline
- Moderator
Less
More
- Posts: 4178
- Thank you received: 2388
14 Apr 2024 10:24 #897628
by Wookie58
Replied by Wookie58 on topic stripped spark plug hole - timesert repair
The following user(s) said Thank You: daveo
Please Log in or Create an account to join the conversation.
- SWest
- Offline
- Sustaining Member
- 10 22 2014
Less
More
- Posts: 23026
- Thank you received: 2758
14 Apr 2024 14:41 - 14 Apr 2024 14:43 #897633
by SWest
Replied by SWest on topic stripped spark plug hole - timesert repair
Correct the other thread is m18. But what is the inner thread? Because everything I read says that it’s the same as the outer which my plug will not fit or do I have to run a different plug? And to the other person I didn’t use an off brand I bought the bike then realized the guy I bought it from did.
The ones from the auto parts stores fit poorly if that's what you have. The inner is m14 where the outer is some bastard size that won't fit the Time Sert. Does it tighten down and seal? If it does you can try locking sealer on it before going larger.
Steve
www.amazon.com/gp/product/B00IZIBJ04/ref...00_s00?ie=UTF8&psc=1
Last edit: 14 Apr 2024 14:43 by SWest.
Please Log in or Create an account to join the conversation.
- TexasKZ
- Offline
- Platinum Member
Less
More
- Posts: 7581
- Thank you received: 2234
14 Apr 2024 17:29 - 14 Apr 2024 17:30 #897639
by TexasKZ
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Replied by TexasKZ on topic stripped spark plug hole - timesert repair
Umm, I think I am confused.
The inside threads of the insert must be the same as your sparkplugs, and I think you said they are the same.
The outside threads of the insert must be the same as the new threads cut into the head. They both will be a larger diameter and different pitch from the spark plug threads. There is no other choice, they have to be different. That way the insert will fit snugly in the head and the spark plug will fit snugly in the insert.
The inside threads of the insert must be the same as your sparkplugs, and I think you said they are the same.
The outside threads of the insert must be the same as the new threads cut into the head. They both will be a larger diameter and different pitch from the spark plug threads. There is no other choice, they have to be different. That way the insert will fit snugly in the head and the spark plug will fit snugly in the insert.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
Last edit: 14 Apr 2024 17:30 by TexasKZ.
Please Log in or Create an account to join the conversation.
- SWest
- Offline
- Sustaining Member
- 10 22 2014
Less
More
- Posts: 23026
- Thank you received: 2758
14 Apr 2024 19:21 - 14 Apr 2024 19:23 #897646
by SWest
Replied by SWest on topic stripped spark plug hole - timesert repair
I bought some Time Serts and they won't fit the OEM brand (Auto Zone) insert holes. Too loose. They rely on a serrated top edge that you expand with the tool they provide. One split and I had to take it back out. The one I put in didn't fit snugly. The time Sert has a tool that expands the bottom last two threads. Much better design. They are cold rolled and it works well unless the hole is sloppy. The whole thing turned out to be a nightmare. Wish I had used Helicoils as I wanted to in the beginning.
Steve
Steve
Last edit: 14 Apr 2024 19:23 by SWest. Reason: sp
The following user(s) said Thank You: Slj029
Please Log in or Create an account to join the conversation.