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Has anyone had problems with new camshaft bearings?
- MLMG
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13 Apr 2023 14:30 #883057
by MLMG
1977 Kawasaki KZ1000 A1
Has anyone had problems with new camshaft bearings? was created by MLMG
Hello everyone, I have a problem that's making me nervous.It's a kz1000 A1. The cylinder head was repaired, new stainless steel guides and valves were added, and the camshaft bearings were also changed.On the first start, the engine stopped running immediately, and upon disassembly, some bearings were found to have stuck to the camshaft.I thought maybe I didn't lubricate it enough after multiple starts.On the second attempt, I used some of the old bearings and some new ones, making sure to apply grease from the first assembly and plenty of oil to the bearings.After 5 starts and the engine running for 3 seconds, it suddenly stopped. Upon disassembly, one of the new bearings on the exhaust camshaft had stuck and turned.Has anyone had problems with new camshaft bearings?Thank you.
1977 Kawasaki KZ1000 A1
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- SWest
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13 Apr 2023 15:00 - 13 Apr 2023 15:01 #883059
by SWest
Replied by SWest on topic Has anyone had problems with new camshaft bearings?
Are you sure you have the cam caps in their right places and not backwards? Is the head flat? The bearing clearance is .001-.006. On the head I'm running now I had to use cam caps that didn't come with it as the others were missing. Two I got to fit facing forward but two wouldn't work unless I installed them backwards. They are line bored with the head so they only fit one way. Even then I had to hone them to get the proper clearances using a plasti gauge. Pics?
Steve
Steve
Last edit: 13 Apr 2023 15:01 by SWest. Reason: sp
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13 Apr 2023 15:20 #883060
by Scirocco
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Replied by Scirocco on topic Has anyone had problems with new camshaft bearings?
Stainless valves yes but never hear about stainless steel guides. You have to remove the head, valves and springs. Now you have to find the matching cam caps clearance (plastigauge) by installing only the cams and new cam bearings so the cams are spinning free. If anyone anyhow mixed up your cam caps in the workshop from a different head you will have a big problem.
My 1975 Z 1 B 900 Project
www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
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13 Apr 2023 15:28 #883062
by MLMG
1977 Kawasaki KZ1000 A1
Replied by MLMG on topic Has anyone had problems with new camshaft bearings?
I expressed myself wrong, the guides are bronze, the cam covers are correct.
1977 Kawasaki KZ1000 A1
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13 Apr 2023 15:36 #883063
by MLMG
1977 Kawasaki KZ1000 A1
Replied by MLMG on topic Has anyone had problems with new camshaft bearings?
The bike was running before disassembly, the cam covers look in the right place.
What changed was that the threads of the cam covers were repaired with helicoil, with a tightening of 1.2 kilos.
What changed was that the threads of the cam covers were repaired with helicoil, with a tightening of 1.2 kilos.
1977 Kawasaki KZ1000 A1
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13 Apr 2023 15:39 #883065
by SWest
Replied by SWest on topic Has anyone had problems with new camshaft bearings?
A pic of the cam caps?
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13 Apr 2023 15:40 #883066
by Mikaw
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
Replied by Mikaw on topic Has anyone had problems with new camshaft bearings?
There is a member here going through the same issue using new cam bearings. No help to fix but your not alone.
www.kzrider.com/forum/11-projects/616295-1973-z1-maui
www.kzrider.com/forum/11-projects/616295-1973-z1-maui
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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13 Apr 2023 15:49 - 13 Apr 2023 16:05 #883068
by MLMG
1977 Kawasaki KZ1000 A1
Replied by MLMG on topic Has anyone had problems with new camshaft bearings?
1977 Kawasaki KZ1000 A1
Last edit: 13 Apr 2023 16:05 by MLMG.
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13 Apr 2023 15:55 #883069
by MLMG
1977 Kawasaki KZ1000 A1
Replied by MLMG on topic Has anyone had problems with new camshaft bearings?
Hello thank you very much. I bought the cam bearings from z1 Enterprises.
1977 Kawasaki KZ1000 A1
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13 Apr 2023 16:19 #883073
by SWest
Replied by SWest on topic Has anyone had problems with new camshaft bearings?
I'd like to see the bearing surfaces and the numbers on the back. Using a plastigauge will tell the story.
Steve
Steve
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13 Apr 2023 16:26 #883074
by zed1015
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
Replied by zed1015 on topic Has anyone had problems with new camshaft bearings?
I've heard of issues with pattern cam shells but never had a problem myself.
It's possible the actual bearing material is inferior and not up to the job.
If you have your originals and they aren't worn through to the steel backing it's best to re use those.
The shells in the cap get more wear due to the upward valve spring pressure so put the best looking ones there.
It's possible the actual bearing material is inferior and not up to the job.
If you have your originals and they aren't worn through to the steel backing it's best to re use those.
The shells in the cap get more wear due to the upward valve spring pressure so put the best looking ones there.
AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-
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13 Apr 2023 16:35 #883075
by MLMG
1977 Kawasaki KZ1000 A1
Replied by MLMG on topic Has anyone had problems with new camshaft bearings?
I had put the old bearings back in, except for the new one that failed, I'm going to have to buy plastigauge
1977 Kawasaki KZ1000 A1
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