Piston Hole Kz1000LTD 1982

  • Scirocco
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  • Never change a running system
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05 May 2024 13:45 #898528 by Scirocco
Replied by Scirocco on topic Piston Hole Kz1000LTD 1982
Hardened shaft ends of an aluminum clutch push rod. The oil seal did wear the aluminum rod fast.
Made some spare prarts push rods out of steel.

 
 
 
 
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    • Kelly E
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    06 May 2024 14:54 #898566 by Kelly E
    Replied by Kelly E on topic Piston Hole Kz1000LTD 1982
    On one of the forks you probably stacked the short rebound spring in the wrong order. I did it once on my 84' Honda Sabre 700S. It took me a little bit to figure it out.

    The Rust Bros. Garage Collection
    1974 Honda CB 550 K0
    1975 Honda CB 400F Super Sport
    1977 Kawasaki KZ 1000 LTD
    1980 Suzuki GS 1100E
    1982 Honda CB 900F Super Sport
    1983 Honda CB 1100F
    1984 Honda Sabre 700
    1984 Honda Interceptor 1000
    1990 Moto Guzzi 1000
    1994 Kawasaki ZG 1000 Concours

    And more
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    11 May 2024 16:13 #898899 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    Will give a try to this. I measured both and the short leg is exactly the length Wookie posted. 

    Thank you!
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    11 May 2024 17:49 #898902 by Mikaw
    Replied by Mikaw on topic Piston Hole Kz1000LTD 1982
    As Kelly says, I’d bet you didn’t get the short rebound spring on the damper first, inside the longer fork.

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.

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    17 May 2024 15:51 #899211 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    Hello fellow kz lovers. I went into it tonight; only to find that the longer hanging fork has no spring in the hydraulic inside the bottle. The little spring (the really short one) is not there. 

    im starting to worry about my memory capabilities, but I am 100% sure all parts that came out went in again. 

    so one fork bar has the lower spring; and the other one doesn’t.

    any ideas where can I find such spring? I completely stirred every corner of the garage, but it’s not here.

    Could a spring from another bike work? 

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    17 May 2024 16:05 #899212 by Wookie58
    Replied by Wookie58 on topic Piston Hole Kz1000LTD 1982
    Which one are you missing Carlos ? CMNSL have stock of some of them

     
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    18 May 2024 00:54 #899223 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    The smaller one that goes in the bottom.

    seems unavailable. I’m thinking it should not be very different from other forks, so perhaps I can try to find a Vulcan fork spring or similar (just the bottom one, and possibly both legs at the same time so there is no difference). 

     
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    19 May 2024 14:07 #899322 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    I finally found a complete fork leg from ebay Germany, for 50 euro including shipping, which is the best solution right now. 

    Got the wheels assembled this weekend, and advanced a bit with the electrics. Wheels look absolutely amazing!

    I have no idea how to “arrange” the cables and connectors so they look tidy and not a mess; which they do now. Could someone post a pic of how the cables are arranged? I’ve been searching the forum, but did not find anything. 

     





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    attachment=169980]IMG_2888.jpeg[/attachment]






    I also have a couple of grounds I have no idea where to attach… electrics is definitely NOT my thing

     Have a great week!
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    19 May 2024 14:08 #899323 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    One pic didn’t load

     
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    19 May 2024 14:15 #899324 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    I forgot to mention I also redid both brake pumps. Amazing to find fossilized brake fluid on tha back pump….




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    19 May 2024 14:15 - 19 May 2024 14:54 #899325 by Rolf1976_KZ900
    Replied by Rolf1976_KZ900 on topic Piston Hole Kz1000LTD 1982
    Wheels look great!  im member in the non electrical club too ,but i know that the ground straps is usual connected one at the backside of egine and to the battery and one to the starter engine and to the starter soienoid negative.
    Last edit: 19 May 2024 14:54 by Rolf1976_KZ900.
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    19 May 2024 14:44 #899329 by Wookie58
    Replied by Wookie58 on topic Piston Hole Kz1000LTD 1982
    I think I am looking at a future BOTM here, those dark days of neglect and abuse are long behind her now 
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