Piston Hole Kz1000LTD 1982

More
09 Mar 2024 12:54 #896224 by TexasKZ
Replied by TexasKZ on topic Piston Hole Kz1000LTD 1982
Thankfully you will not be needing any, but in case anybody else does, you can get a set of eight genuine factory followers for only $214.24 from Webike.

japan.webike.net/ps/12032-1002/#!search&p.k=12032-1002

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
The following user(s) said Thank You: cartal

Please Log in or Create an account to join the conversation.

More
09 Mar 2024 13:54 #896225 by cartal
Replied by cartal on topic Piston Hole Kz1000LTD 1982
Zed, thank you. I can now confirm that it’s just a a question of a little sanding to get them going

I Built a little contraption with an isolation tube, so I could do it uniformly and at the same time protect the valve seal. 

it has worked a treat. Saved a bunch of cash and time on this one!






 
  • The following user(s) said Thank You: zed1015, daveo, Rolf1976_KZ900

    Please Log in or Create an account to join the conversation.

    More
    09 Mar 2024 14:17 #896228 by zed1015
    Replied by zed1015 on topic Piston Hole Kz1000LTD 1982
    Great news and a great idea with the insiulation.

    AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
    kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





    The following user(s) said Thank You: cartal

    Please Log in or Create an account to join the conversation.

    More
    09 Mar 2024 16:49 #896233 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    All set. Tappets move beautifully now. Oil all over… 

    Next.

  • The following user(s) said Thank You: asphalt900, daveo, sf4t7, Wookie58, Rolf1976_KZ900

    Please Log in or Create an account to join the conversation.

    More
    10 Mar 2024 03:06 #896243 by asphalt900
    Replied by asphalt900 on topic Piston Hole Kz1000LTD 1982
    I've heard of a valve lapper but bucket lapper, think You just created a new tool!! Perhaps a patent pending is in order, ha Very resourceful!
    The following user(s) said Thank You: cartal

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 11:52 - 17 Mar 2024 11:58 #896521 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    Some advance this weekend. Cams are in place. Would like your opinion on the pictures. Intake cam is spot on with the head line, but the exhaust looks a bit “up”. Do you guys think this is right? Everything turns nicely and was not as difficult as I expected. 
    My only real concern has been the bolts for the camshaft caps. Manual calls for 1.7 kg-m, and some of those bolts were “feeling” really soft for that torque. Have gotten all to 1.2 kg. Two of them won’t “lock”. Kinda scary.

    I would appreciate your feedback on my “arrows”. Thank you guys!

     











  • Last edit: 17 Mar 2024 11:58 by cartal.
    The following user(s) said Thank You: Rolf1976_KZ900

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 11:56 - 17 Mar 2024 11:57 #896522 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    Two more pics for clarity…

     


  • Last edit: 17 Mar 2024 11:57 by cartal. Reason: Alignment

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 12:15 - 17 Mar 2024 12:16 #896523 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    I was looking at Jonas’ thread on his engine rebuild and as Scirocco pointed out, I think I am one tooth off in my exhaust camshaft,
    with the arrow pointing slightly upwards, but the indentation at the edge of the camshaft not being completely parallel to the head.

    will have to redo it… 



  • Last edit: 17 Mar 2024 12:16 by cartal.

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 12:32 #896524 by daveo
    Replied by daveo on topic Piston Hole Kz1000LTD 1982
    Off a tooth based on FSM illustration below:


    1982 KZ1100-A2

  • The following user(s) said Thank You: cartal, howardhb, Rolf1976_KZ900

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 12:55 #896525 by cartal
    Replied by cartal on topic Piston Hole Kz1000LTD 1982
    Yes, Daveo, I’m afraid that is the case.

    thank you!

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 13:51 #896531 by zed1015
    Replied by zed1015 on topic Piston Hole Kz1000LTD 1982
    Yes! It's one tooth retarded on the exhaust and on the inlet the marks won't line up until the camcover with chain guide is fitted.
    Just make sure the tooth count from the exhaust to inlet cam is correct and you must not fit the tensioner until the cam cover is fitted.

    AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
    kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





    The following user(s) said Thank You: cartal

    Please Log in or Create an account to join the conversation.

    More
    17 Mar 2024 14:10 - 17 Mar 2024 14:40 #896532 by Rolf1976_KZ900
    Replied by Rolf1976_KZ900 on topic Piston Hole Kz1000LTD 1982
    About the capbolts. I would not go higher than 12Nm on them and make sure the treadholes and screws are cleaned with carbclean and dry before torque them with a  wrench that is working good.
    and forgot : when screwing them down use just half a turn on each screw in the pattern from manual.do not screw the hole screws down in one operation.
    Last edit: 17 Mar 2024 14:40 by Rolf1976_KZ900.
    The following user(s) said Thank You: cartal, howardhb

    Please Log in or Create an account to join the conversation.

    Powered by Kunena Forum