KZ650 rebuild/custom mod project

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24 Jul 2015 07:57 #682504 by RickKZ
Replied by RickKZ on topic KZ650 rebuild/custom mod project
Sooooo, I decided to spend an hour on my project and started to clean up the tail end.
Removed bits and pieces and part of the loom.

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Just as well! Found some back yard wiring attempts. Fortunately I have decided to replace/re wire the whole loom.

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KZ 650 mono shock rebuild project.
KZ 440 Ltd bobber build for my wife
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24 Jul 2015 08:01 #682505 by RickKZ
Replied by RickKZ on topic KZ650 rebuild/custom mod project
And some more back yard work! Connecting the brake lever to the tail light switch....FFS!


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Some Jap welding B)


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KZ 650 mono shock rebuild project.
KZ 440 Ltd bobber build for my wife
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25 Jul 2015 08:54 #682664 by RickKZ
Replied by RickKZ on topic KZ650 rebuild/custom mod project
And I carried on. Cleaning up the back end. Will replace the seat with a custom floating seat!


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Some more cleaning up to do and then cosmetic welding to be done.
In the mean time, my grinder packed up so the wify went to go get a new one......coffee break :whistle:

KZ 650 mono shock rebuild project.
KZ 440 Ltd bobber build for my wife
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25 Jul 2015 11:30 #682685 by 650ed
Replied by 650ed on topic KZ650 rebuild/custom mod project
Ooooops! You're not supposed to let anyone know about the special tool in the circle. :laugh: :laugh: :laugh: Ed

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Here is your revised photo:

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;)

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)
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25 Jul 2015 11:35 #682686 by RickKZ
Replied by RickKZ on topic KZ650 rebuild/custom mod project
My wife and I just had a good laugh! Good photoshop skills! :)))))))

KZ 650 mono shock rebuild project.
KZ 440 Ltd bobber build for my wife

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29 Jul 2015 03:06 #683245 by RickKZ
Replied by RickKZ on topic KZ650 rebuild/custom mod project
And so we continue discovering gremlins!
Yesterday removed the swing arm to discover a broken bracket....

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Removed the header pipe....no spacer and clearly sloppy work.


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At least the rear break caliper seems in a half decent condition.

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KZ 650 mono shock rebuild project.
KZ 440 Ltd bobber build for my wife
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29 Jul 2015 06:01 #683263 by 531blackbanshee
Replied by 531blackbanshee on topic KZ650 rebuild/custom mod project
gahh :sick: !

always hate finding stuff like that broken axle clamp :angry: .

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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  • Tyrell Corp
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  • "You were made as well as we could make you"
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29 Jul 2015 10:42 #683309 by Tyrell Corp
Replied by Tyrell Corp on topic KZ650 rebuild/custom mod project
Shame, looks beyond repair. The zx GPz unitrack swing arms seem pretty cheap and not too hard to find.

1980 Gpz550 D1, 1981 GPz550 D1. 1982 GPz750R1. 1983 z1000R R2. all four aces

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  • DoctoRot
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  • Oh, the usual... I bowl, I drive around...
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29 Jul 2015 10:56 - 29 Jul 2015 10:57 #683310 by DoctoRot
Replied by DoctoRot on topic KZ650 rebuild/custom mod project

RickKZ wrote: Some Jap welding B)


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I think that maybe the POs terrible welding. you can see the factory weld right next to it, plus the brace that is not factory in the bottom of the photo has the same booger welds on it.
Last edit: 29 Jul 2015 10:57 by DoctoRot.

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29 Jul 2015 11:06 #683312 by 650ed
Replied by 650ed on topic KZ650 rebuild/custom mod project
+1. I don't think you'll find factory welds that bad on a KZ. At least, I've never seen it. Ed

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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29 Jul 2015 12:02 #683324 by Gordy
Replied by Gordy on topic KZ650 rebuild/custom mod project
Wow this build thread is making me feel much better about the gremlins I found on my bike. Looking forward to seeing how things progress :)

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29 Jul 2015 13:41 #683337 by missionkz
Replied by missionkz on topic KZ650 rebuild/custom mod project
Yup... looks like an amateur stick welding job, wrong rod or wrong current/heat.

Bruce
1977 KZ1000A1
2016 Triumph T120 Bonneville
Far North East Metro Denver Colorado

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