Major modifications to tank / welding etc..

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09 Jan 2012 13:24 #497233 by jydog
Weird. I used your inter tube idea and the sides expand out with just slightly filling the tube.

81 KZ1000 LTD
Griffin GA

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09 Jan 2012 14:05 - 09 Jan 2012 14:06 #497240 by 531blackbanshee
Replied by 531blackbanshee on topic Major modifications to tank / welding etc..
wow!

is it a cheap bicycle innertube?

i would have thought the innertube would give and keep the tank from expanding :pinch: .

it does not sound like you are using too much pressure tho.

leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0
Last edit: 09 Jan 2012 14:06 by 531blackbanshee.

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09 Jan 2012 14:24 #497242 by jydog
Old mountain bike tube. My tank expands just blowing air into the hole without sealing. Tell me more about redcoats.

81 KZ1000 LTD
Griffin GA

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09 Jan 2012 15:33 - 09 Jan 2012 15:35 #497247 by Boostable
Replied by Boostable on topic Major modifications to tank / welding etc..
Here you go...

damonq.com/Red-Kote.html

I ordered mine direct, and trust me when I tell you that 1 qt is MORE then enough.

Application is super easy, just make sure your tank is clean and dry and your in a well ventilated area.

Once question on the tube, how long is the tube that is being used. Only thing I can think of is if the tube is to short maybe not enough area for it to expand?

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider
Last edit: 09 Jan 2012 15:35 by Boostable.

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09 Jan 2012 17:56 #497267 by 531blackbanshee
Replied by 531blackbanshee on topic Major modifications to tank / welding etc..
wow, your tank expands blowing air into it unsealed :pinch: .

i am betting your mountain bike tube is thicker than the three dollar wal-mart 20" bicycle tube i used.

but still if it expands just blowing air in :sick: .

i have heard nothing but good things about the redcoat.

i hate tank sealers but if i had to use one,that would be my choice as well.


leon

skiatook,oklahoma 1980 z1r,1978 kz 1000 z1r x 3,
1976 kz 900 x 3
i make what i can,and save the rest!

billybiltit.blogspot.com/

www.kzrider.com/forum/5-chassis/325862-triple-tree-custom-work

kzrider.com/forum/5-chassis/294594-frame-bracing?limitstart=0

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09 Jan 2012 18:56 #497272 by les holt
Replied by les holt on topic Major modifications to tank / welding etc..
You guys are braver than I! I still can't bring myself to weld on a tank without having a radiator shop dip it first.

Les

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09 Jan 2012 21:02 - 09 Jan 2012 21:14 #497292 by jydog
Just to show what I am using I made a video showing the setup and what is going on. I have removed the petcock mount and welded in some more metal since I have practically destroyed the original metal with all the heat from welding. The video shows more leaks than usual because I ground down some of the welds to make another pass after I weld in a new petcock bung.

les, you must really trust your radiator shop. I would rather blow myself up than let someone else do it. Was pretty scary the first arc I struck. Now I am numb to it.




81 KZ1000 LTD
Griffin GA
Last edit: 09 Jan 2012 21:14 by jydog.

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09 Jan 2012 21:42 #497300 by Boostable
Replied by Boostable on topic Major modifications to tank / welding etc..
Very cool... looks like you are doing the right stuff. You gonna try the MIG again? Using .023? Or brazing it again.. I did use Silver Solder when I patched the side of mine, worked pretty well.

I really want to add the new style cap, but worried I will have similar issues.

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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09 Jan 2012 21:59 - 09 Jan 2012 22:01 #497304 by jydog
Thanks man, I was using .023 mig wire and 1/16 brazing rod. I've learned how to setup for a netural flame which i didn't know about before, so maybe that will help. I'll probably mig the bung in place and go back in with brazing to seal it. I cant wait to get this part done and move on to the goofy Idea I have of putting a WWII P51 or P40 Warhawk sharks mouth on it. What do you think?





[img size=640x480] home.comcast.net/~bzee1b/Chino/DSC_6955.jpg [/img]

81 KZ1000 LTD
Griffin GA
Last edit: 09 Jan 2012 22:01 by jydog.

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09 Jan 2012 22:05 #497306 by Boostable
Replied by Boostable on topic Major modifications to tank / welding etc..
I love it... Your just gonna leave it drawn on like that right.. :)

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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09 Jan 2012 22:51 #497317 by KZJOE900
Replied by KZJOE900 on topic Major modifications to tank / welding etc..
Flying Tiger Kaw! :laugh: Would you air brush that on? I went all black, but I would love to place a 'Wile E Coyote Super Genius' badge somewhere on the tank.



Kinda reminds me of my dog!



But I wouldn't want to take a chance of messing up my new paint, so I am trying to find it in rubber magnet form.

Current project 76 KZ900 (This was a Vetter model)
76 KZ900
81 XJ550H SECA (Current Project)
82 XJ550R SECA
Past:
86 FJ1200
74 Z1900
72 CB450
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09 Jan 2012 22:59 #497318 by Boostable
Replied by Boostable on topic Major modifications to tank / welding etc..
Is that a dog? I think i shot something that big out of a tree just last week! ;)

~Jack

1982 KZ1000 J2 ~ Project (Street Fighter - Project Section)
1976 KZ900 - Daily Rider

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