Kz1000 Carbon Fiber Fuel Tank

  • mark1122
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22 Sep 2010 15:22 #400958 by mark1122
Replied by mark1122 on topic Kz1000 Carbon Fiber Fuel Tank
Keep at it bud.;)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

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  • porchev914
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22 Sep 2010 16:16 #400970 by porchev914
Replied by porchev914 on topic Kz1000 Carbon Fiber Fuel Tank
I should note that the pics of the tank are straight out of the mold. It has a kind of semigloss finish. If I wet sanded it and polished it the fabric would show up much better. I think I'll try it out a on a spot to see how the resin reacts to a cut and buff. I'll just keep on keepin' on then :laugh:

I have plenty of kevlar for another tank. I still have some carbon cloth, but I'm not sure I have enough to complete another top. I might need another yard or 2, and I want to try a different epoxy resin. I also have been playing without a roller, which most people who don't vacuum bag use to consolidate a laminate and push out entrapped air, so I want to get a barrel shapped roller and give it a whirl. All in all, I need more $$$ in materials to give this another shot :blush:

I went to the city library today to see what they had on composite engineering/fabrication books. Nada. The best they had was Fiberglass for Hotrodders :unsure: Stupid library :blink:

And Hardr0ck, I WISH these defects could be covered with a few coats of clear. If they were that insignifigant, I would have brought in a dozen herolds to trumpet my success :laugh: :laugh:

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • Motor Head
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22 Sep 2010 16:25 #400971 by Motor Head
Replied by Motor Head on topic Kz1000 Carbon Fiber Fuel Tank
I don't know if any of these vids might give you any other Ideas for your process.
www.youtube.com/view_play_list?p=9FC6FF2112573125

Looks like a lot of viewing anyway.
That stuff looks way to complicated for me, better left to someone like you, so patient.

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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  • porchev914
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22 Sep 2010 16:30 #400975 by porchev914
Replied by porchev914 on topic Kz1000 Carbon Fiber Fuel Tank
kano wrote:

i can send yo a tank,
gpz1100 b1 and b2 is the same,and euro z1000j
let me now.


Thanks for the offer kano. I have access to an 81 GpZ1100 if thats the same body work....I still need to make a Z1 tail mold for this set though. Any chance you could loose some Kz1000 sets over there as well?

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • kano
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22 Sep 2010 19:54 #401054 by kano
Replied by kano on topic Kz1000 Carbon Fiber Fuel Tank
im sure my members would love to get some carbon sets from you, i have thought of doing this my self as i used to work in a boat yard making glass boats but that was 20 yrs ago,

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  • porchev914
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22 Sep 2010 20:41 #401070 by porchev914
Replied by porchev914 on topic Kz1000 Carbon Fiber Fuel Tank
Motor Head wrote:

I don't know if any of these vids might give you any other Ideas for your process.


Besides there being some great visual aids, there were a couple nuggets of info I can try out. Thanks for all the leg work!

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • Motor Head
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22 Sep 2010 20:46 #401072 by Motor Head
Replied by Motor Head on topic Kz1000 Carbon Fiber Fuel Tank
That was nothing, I didn't know if that turned out right, as I thought there would be just a link to a page with all the vids. At least you found it all sounds like. Its amazing looking at your progress, sorry to see the small imperfections. Have you found the seaming together going a head, or will that wait for a new upper half?

1982 KZ1000LTD K2 Vance & Hines 4-1 ACCEL COILS Added Vetter fairing & Bags. FOX Racing rear Shocks, Braced Swing-arm, Fork Brace, Progressive Fork Springs RT Gold Emulators, APE Valve Springs, 1166 Big Bore kit, RS34's, GPZ cams.
1980 KZ550LTD C1 Stock SOLD Miss it
1979 MAZDA RX7 in the works, 13B...

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  • ready2ryde1985
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22 Sep 2010 21:09 #401077 by ready2ryde1985
Replied by ready2ryde1985 on topic Kz1000 Carbon Fiber Fuel Tank
Shoot me a price I will box up my stough and send it to ya!!! B)

How do you say gunie pig !! ;)

My 700 would be so sweet with all carbon tin.

I know I dont have the pacience you do but if you want to tackel my set I will try to do as much of the work as I can befor I send it out .

How are you gona hold the top and bottom together??

Saw a site making carbon tanks didnt know if you had contacetd them for info


www.benjiescaferacer.com/forsale.html

84 kz 700 a1
82 kz550 ltd

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  • porchev914
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23 Sep 2010 17:50 #401288 by porchev914
Replied by porchev914 on topic Kz1000 Carbon Fiber Fuel Tank
Thanks for the link, I had not ran across those guys in my searches. Thanks for the guine pig offer....maybe some time in the future ;) It is seriously so much more work than anyone realizes to make these molds. Once I get a handful or two under my belt it may be faster, but right now it takes alot to make and prep a mold.

On a side note, I weighed the tank top and bottom together......3.39 lbs. Of course, it'll weigh a bit more with a petcock and a filler, but that's not bad :)

I picked up 1.5 quarts of a different resin this afternoon, and I'm gonna cut up the remaining carbon I have....it should be enough for one more tank top. I also picked up a couple of rollers to MAKE SURE I have the big air bubbles pushed out. I absolutely despise making the same mistake twice :angry:

FRANKEN Z!
1978 KZ1000 A2A with 08'Speed Triple SSSA and '06 GSXR1000 front end

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  • trianglelaguna
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23 Sep 2010 17:56 #401290 by trianglelaguna
Replied by trianglelaguna on topic Kz1000 Carbon Fiber Fuel Tank
On a side note, I weighed the tank top and bottom together......3.39 lbs. Of course, it'll weigh a bit more with a petcock and a filler, but that's not bad

my skivvies weigh that much and that's before the incontinence sets in......

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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23 Sep 2010 18:00 #401292 by irishwill
Replied by irishwill on topic Kz1000 Carbon Fiber Fuel Tank
well bud....seeing as Im for sure gonna want a set of these ...I could probably donate a couple hundred to the cause.....

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  • ready2ryde1985
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23 Sep 2010 18:42 #401299 by ready2ryde1985
Replied by ready2ryde1985 on topic Kz1000 Carbon Fiber Fuel Tank
I am down to have a set and would be willing to help the cause as long as my wallet holds out.


if you dont mind me saying

The tanks on that site were in the 1500 range and tails from 500 to 750 side pannels were 250 or so

Just thought I would give a base line to start the bidding, I am not rich but to have a stock replacement tank side covers and tail. Priceless! Mabie we could come up with our own front fender to throw it off.

Need help I can take orders sounds like there would be lots of intrest.

84 kz 700 a1
82 kz550 ltd

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