chewed up emblem screws

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06 Mar 2022 19:56 #863282 by KZmarcel
chewed up emblem screws was created by KZmarcel
Hi, I want to freshen up the emblem and maybe repaint the tank. Two of these 4 minuscule screws are chewed up.
What to do ?
drill gently ?  
I mean, it looks like pretty soft metal...




WA state, USA
1981 KZ1000 Ltd project for me
kzrider.com/forum/11-projects/617085-kz1000-full-spa#861637
1982 KZ440 Ltd project for my wife
1991 Yamaha 1200 VMax
2005 Kawasaki Vulcan 2000
1971 Buick Riviera boat-tail
2004 Jaguar XJR
1999 Dodge Ram 5.7L Magnum
1977 John Deere 400
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    06 Mar 2022 19:58 #863283 by Elfarm98648
    Replied by Elfarm98648 on topic chewed up emblem screws
    Mine used to look like that. I just bought new ones, you can go to Home Depot and match the threads and length and use them. I got a stainless steel set for like $2. 
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    06 Mar 2022 20:04 #863284 by Mikaw
    Replied by Mikaw on topic chewed up emblem screws
    Left handed drill bits…

    1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
    1976 KZ 900 B1 LTD
    1978 KZ 1000 B2 LTD
    1980 KZ 750 E1
    Kowledge Speaks, But Wisdom Listens.
    Jimi Hendrix.
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    07 Mar 2022 00:04 #863289 by 750 R1
    Replied by 750 R1 on topic chewed up emblem screws
    I get screws like that out with my JIS screwdrivers, they grip well , Phillips head drivers cause those problems..
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    07 Mar 2022 02:24 #863292 by Warren3200gt
    Replied by Warren3200gt on topic chewed up emblem screws
    Big hammer and a crow bar behind the badge. Lol. 


    Z1000J2 somewhat modified!

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    07 Mar 2022 04:18 - 07 Mar 2022 04:23 #863293 by TexasKZ
    Replied by TexasKZ on topic chewed up emblem screws
    It would not hurt to put a couple of drops of Liquid Wrench or Kano Kroil on them each day for a few days to loosen up any rust that may have formed on the threads. I have never had a penetrant affect paint, but I would be careful anyway.
    +1 on the JIS screwdriver. The proper tool is always best. In case you are unaware, even though those screws look like Phillips head, they are not. JIS screwdrivers do not come to a sharp point like Phillips heads do. The pointy head prevents the Phillips screwdriver from fully seating in JIS screws, thus often damaging the head.

    1982 KZ1000 LTD parts donor
    1981 KZ1000 LTD awaiting resurrection
    2000 ZRX1100 not ridden enough
    Last edit: 07 Mar 2022 04:23 by TexasKZ.
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    • ThatGPzGuy
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    07 Mar 2022 05:09 #863296 by ThatGPzGuy
    Replied by ThatGPzGuy on topic chewed up emblem screws
    +100 on using JIS drivers. Also, those small screws are usually still available from the OEM parts vendors (partzilla, etc.) and are not expensive. I usually save those small items to order along with larger parts orders. 

    Jim
    North GA
    2016 Yamaha FJR1300ES
    1982 GPz750 R1
    1974 Kawasaki H1
    1976 Kawasaki KZ400
    1979 Yamaha XS650 cafe'
    2001 KZ1000P
    2001 Yamaha YZ426
    1981 Honda XR200 stroked in an '89 CR125 chassis
    1965 Mustang
    1967 Triumph GT6
    1976 Bronco
    "If you didn't build it, it's not really yours"
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    07 Mar 2022 09:01 #863305 by hardrockminer
    Replied by hardrockminer on topic chewed up emblem screws
    If you've rounded the heads too badly to remove with a screwdriver you can pop the heads by drilling them.  You might even get them to come out by reversing the drill.

    I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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    07 Mar 2022 09:52 #863307 by Nerdy
    Replied by Nerdy on topic chewed up emblem screws
    Take your Dremel or similar and cut a groove across the top of the screw, then you can use a common (flat) screwdriver to remove them.

    The JIS screwdriver suggestion is a good one, along with replacing the screws since they are readily available and inexpensive. The Kroil/PB Blaster suggestion is good, too; just be sure that whatever you use is safe for paint.

    Good luck!

    1979 KZ400 Gifted to a couple of nephews
    1967 Yamaha YCS1 Bonanza
    1980 KZ440B
    1981 Yamaha XT250H
    1981 KZ440 LTD project bike
    1981 GPz550
    2013 Yamaha FZ6R
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    07 Mar 2022 15:52 #863329 by JR
    Replied by JR on topic chewed up emblem screws
    Google "Grabit"

    or if you use Amazon go there and type Grabit in the search box

     

    1980 kz750E1, Delkevic exhaust

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    07 Mar 2022 16:36 - 08 Mar 2022 04:48 #863336 by Nessism
    Replied by Nessism on topic chewed up emblem screws

    Take your Dremel or similar and cut a groove across the top of the screw, then you can use a common (flat) screwdriver to remove them.

    The JIS screwdriver suggestion is a good one, along with replacing the screws since they are readily available and inexpensive. The Kroil/PB Blaster suggestion is good, too; just be sure that whatever you use is safe for paint.

    Good luck!

    This is what I'd do.  You can get some real thin "diamond grit" dremel type blades that are ideal for this purpose off Amazon.  Harbor Freight used to sell them too, but I can't find them on the website right now, so they may be discontinued, or just not listed online.
    Last edit: 08 Mar 2022 04:48 by Nessism.

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    07 Mar 2022 20:50 #863358 by PoodlePuncher
    Replied by PoodlePuncher on topic chewed up emblem screws
    As mentioned earlier, left hand drill bit (reverse twitst)...

    best case scenario: once the bit grabs, the screw will spin out
    Worst Case Scenario: you drill off the head, and remove the screw with pliars,

    IMO, every garage needs a set.
     

    '75 KZ400S & '81 XS1100

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