1982 KZ550 A3 - Master Cylinder

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01 May 2011 21:53 #448148 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
Master Cylinder Piston - Kawasaki - KZ750 KZ650 KZ550 KH400 KZ400 KZ1000-A2
43020-1026

OEM: 43020-1026


According to Kawasaki parts, that p/n is for an A1. The A2-A4 needs p/n 43020-1027

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.

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  • wireman
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01 May 2011 21:55 #448149 by wireman
Replied by wireman on topic 1982 KZ550 A3 - Master Cylinder
thats what z1 lists for the a3 anyway :blink:

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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01 May 2011 21:58 - 01 May 2011 21:59 #448152 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
I know, i keep running into this. It's VERY frustrating, but I guess this is the fun part of restoring. The treasure hunt for parts.

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.
Last edit: 01 May 2011 21:59 by Ixer.

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01 May 2011 22:06 #448155 by wireman
Replied by wireman on topic 1982 KZ550 A3 - Master Cylinder
maybe try calling z1 and see what they think ;)

posting from deep under a non-descript barn in an undisclosed location southwest of Omaha.

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04 May 2011 10:50 #448785 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
In email chats now, will keep updated for others..

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.

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04 May 2011 11:04 - 22 Jan 2013 01:12 #448788 by H1Vindicator
Replied by H1Vindicator on topic 1982 KZ550 A3 - Master Cylinder

Last edit: 22 Jan 2013 01:12 by H1Vindicator.

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04 May 2011 12:01 #448800 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
From Z1...This is my first experience with them, but seeing the lengths they gone to for someone that hasn't ever ordered from them I will be ordering parts from them the future.

"Hi Robert,
So it does appear that our listing was wrong and has been corrected. The 43020-1026 fits only 1980 kz550 which has the trapezoidal shaped reservoir and was on many other early models.
It looks like the 43020-1027 is for the later 550’s having the long rectangular reservoir.
The 1027 has been discontinued from Kawasaki and looks to be hard to find. I checked ebay and several of our resources with no luck. Is the 1026 one of the ones you have tried? It does measure ½” in diameter but I suspect the length is wrong. I will continue to work on this but unfortunately right now I don’t have a solution."


So the hunt continues....

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.

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18 May 2011 14:56 - 18 May 2011 14:57 #451918 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
Ok so a rebuild is out of the question, that is unless someone has a warehouse full of NOS Kawi parts.

So the hunt is on for a universal master cylinder, so a few questions.

I know i need to match the stock piston size (1/2" or 12.7mm), resevoir orientation (flat), banjo bolt size (10x1.25mm), mirror socket, and Handle bar size (7/8")

But what about:
resevoir capacity
piston throw / lever throw
matching the stock lever


Thanks,

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.
Last edit: 18 May 2011 14:57 by Ixer.

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19 May 2011 09:23 #452066 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
Please don't fail me now guys....bump

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.

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19 May 2011 11:01 - 13 Feb 2013 13:04 #452075 by martin_csr
Replied by martin_csr on topic -
.
Last edit: 13 Feb 2013 13:04 by martin_csr.

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19 May 2011 11:11 - 19 May 2011 11:13 #452076 by Ixer
Replied by Ixer on topic 1982 KZ550 A3 - Master Cylinder
here are the ones i'm looking at:

cgi.ebay.com/ebaymotors/FR-BRAKE-MASTER-...fPartsQ5fAccessories
They list this one as fitting "my bike" but the piston is 14mm where as mine is 1/2" (12.7mm), they also say its for a dual disc setup where as mine is single disc. I assume the piston size is the difference.


Here is the one that "matches" my specs, best i can tell. I was just worried about the resevoir and throw not being larger enough to fully engage the brake.
cgi.ebay.com/ebaymotors/FRONT-BRAKE-MAST...&hash=item19c59614e5

same with this one

cgi.ebay.com/ebaymotors/FR-BRAKE-MASTER-...&hash=item1c1bdf32ae

I hate trying to buy parts on the internet, i really do like physically comparing things. This is especially difficult as this is all NEW territory to me, as far as motorcycles are concerned.


Thanks for the response!

'82 KZ550 A3 - First bike, Attempting to put it back together after sitting for the last 12 or so years.
Last edit: 19 May 2011 11:13 by Ixer.

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19 May 2011 11:28 - 19 May 2011 11:29 #452079 by Motor Head
Replied by Motor Head on topic 1982 KZ550 A3 - Master Cylinder
Have you looked and seen that the rebuild kit 43020-1027 from KAW is NLA, but has this list of bikes that it fits? Maybe you can search for a kit this way from another model?


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1980 KZ550LTD C1 Stock SOLD Miss it
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Last edit: 19 May 2011 11:29 by Motor Head.

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