Wired George coil mod w/ Dyna S - Only 10.5 volts

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17 May 2021 07:37 #848594 by Bama704
77 KZ900.  Runs great for 200 miles then runs like shit.  This time I limped home after dropping 2 cylinders (new plugs) and they looked brand new when I got it home.  Measured voltage at coil for 2&3, 8.3 volts.  Coil 1&4 had 8.9 volts.
I have a Dyna-S ignition, new run/stop RH switch, motogadget m-lock, new green dyna coils, new 7mm suppression wires, new blade style fuse holder.
I did the wired george mod and do have an improvement in volts to the coils, but not full battery voltage.  Battery voltage w/ key on, switch in off position is 12.6, and w/ switch in RUN position it is 12.2.  Measured coil voltage and I get 10.5 volts.  

Should I be concerned that I'm not getting 12.2 volts or be happy I have 10.5?
 

1977 KZ900
Carbs are late model 1975 28mm

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17 May 2021 07:56 #848597 by SWest

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17 May 2021 09:19 - 17 May 2021 09:27 #848601 by Warren3200gt
Replied by Warren3200gt on topic Wired George coil mod w/ Dyna S - Only 10.5 volts
With wg mod you should be getting full battery voltage at the coils. You either have a bad connection in your wg mod wiring or a bad relay.
when testing power to coils make sure you are taking the reading from the power wire and the battery neg pole or a bad neg earth will skew your results.


Z1000J2 somewhat modified!

Last edit: 17 May 2021 09:27 by Warren3200gt.

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17 May 2021 09:31 #848603 by Mikaw
Where did you connect to coils power. In blue box below? I when direct to battery. It’s fused so no concerns. At the starter rely your relying on the battery positive wire. Direct you eliminate another voltage drop. 

disconect the wire for the WG coil that goes to bike coils #87 on the photo below. Power up and test voltage at #30 and #87 to ground to test WG interior contacts.

 

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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17 May 2021 11:04 #848608 by Bama704
I have #30 going to the starter relay bolt, not direct to battery.  When measured I got same voltage at starter bolt vs battery positive.
Turned key on, with switch in RUN position, 12.07 volts.
Measured #87 to ground and got 11.95 volts.
NOW, I measured power at coils with the negative probe on battery, not negative coil wire.  Measured 11.92 volts.  

So, I think I am good, seems like I was measuring voltage wrong the whole time and should have been grounding to battery post not coil wire if that makes sense.

Thanks guys!

1977 KZ900
Carbs are late model 1975 28mm

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17 May 2021 12:09 #848610 by Mikaw
Good. The relay mode has been removed from the mix. Still need to diagnose the drivability issue. Does spark os 2&3 come back if the bike cools off?

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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17 May 2021 12:18 - 17 May 2021 12:18 #848612 by Warren3200gt
Replied by Warren3200gt on topic Wired George coil mod w/ Dyna S - Only 10.5 volts
Electronic or points ignition? If points are you getting sparks at the points for 2&3. Crappy chinese condensors only seem to last about 12 months.


Z1000J2 somewhat modified!

Last edit: 17 May 2021 12:18 by Warren3200gt.

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17 May 2021 12:24 - 17 May 2021 12:25 #848614 by Bama704
No points, have Dyna-S.  Changed from points to Dyna about 200 miles ago.

2&3 will come back to life if I'm WOT intermittently.   Usually I baby it back home.

1977 KZ900
Carbs are late model 1975 28mm
Last edit: 17 May 2021 12:25 by Bama704.

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17 May 2021 12:59 #848617 by Mikaw
check the timing advancer. 

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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17 May 2021 13:58 #848622 by Bama704
What in particular am I checking with the timing advancer?

my test light does on and off when I advance it by hand.

1977 KZ900
Carbs are late model 1975 28mm

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17 May 2021 15:44 #848627 by Mikaw
That it’s not stuck. I was trying to think of what might present your problem.

if I understand correctly it’s Very peculiar that is will stumble throttle off but it recovers if you go Back WOT. 

1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.

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17 May 2021 16:27 - 17 May 2021 16:27 #848632 by Bama704
Gotcha on the timing advance, thanks. 

Only time to time will it come back on if I got WOT, not all the time. 

Very strange.  Hoping it was a wiring issue and something was getting vibrated loose.  

1977 KZ900
Carbs are late model 1975 28mm
Last edit: 17 May 2021 16:27 by Bama704.

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