Needle shims vs Clip

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Re: Needle shims vs Clip

13 Dec 2025 13:04 - 13 Dec 2025 13:06
#919761
Why more than 3 0.1mm washer I should move the clip?! 4 washers is it possible? And why have you buy 0.3mm if you can add 3 of those 0.1 mm ? 

 
I am just saying there is about 0.5 mm of adjustment space so yes 4 washer is the maximum before moving the clip.

I am not really sure if shimming between the clip grooves  is necessarily going to solve your tuning issues but for the cost involved its worth taking a chance.

I bought the 0.30 mm washers because I think it may be easier to mess up counting the super thin 0.10 mm ones. I would rather work with the thick ones or have a combination of both.

You need to remember those thin washers are the thickness of a piece of print paper!

Where did you read the distance between clip grooves was 1 mm?
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike
Last edit: 13 Dec 2025 13:06 by Injected. Reason: info

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Re: Needle shims vs Clip

13 Dec 2025 14:18
#919764
I read it on a forum  a couple days ago!!  Yes I can imagine how thin they are.. we need to be careful to not curve them!! Maybe I should buy 0.3mm as well haha !!!
Kz750e 1980

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Re: Needle shims vs Clip

14 Dec 2025 02:56 - 14 Dec 2025 03:07
#919773
Just seen this thread and a 0.5mm shim WILL put the needle half way between clip positions.
Each clip groove lifts or lowers the needle by 1mm.
When measuring you need to include both the groove and the gap between which seems to have been overlooked here and measure from the bottom of one groove to the bottom of the next..
A simple way is to fit circlips to two consecutive grooves and measure the outer distance then deduct the thickness of one circlip.
This happens to be 1.4mm minus 0.4mm for the circlip and you get the 1mm adjustment each groove provides on the needle..
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Last edit: 14 Dec 2025 03:07 by zed1015.
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Re: Needle shims vs Clip

14 Dec 2025 03:36
#919774
Thanks Zed!! Have you an idea approximately about how much AfR we gain or lose by clip ?!
Kz750e 1980

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Re: Needle shims vs Clip

14 Dec 2025 05:36
#919777
The change will vary depending on air filter, exhaust, compression, valve clearance etc so you need to “suck it and see”
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Re: Needle shims vs Clip

14 Dec 2025 08:25
#919785
In my opinion, if the only change made is the level of the needle (same air filter, same exhaust etc) the amount of air flow will not change. Just the amount of fuel (volume) changes.
1977 KZ650 B1
Pods and Denco header


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Re: Needle shims vs Clip

14 Dec 2025 09:14
#919790
I remove my Pod from ebay to fit K&n pods.. they’re supposed to flow more.. Im already lean at 4000rpm.. thats why im asking it
Kz750e 1980

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Re: Needle shims vs Clip

14 Dec 2025 10:43
#919792
In my opinion, if the only change made is the level of the needle (same air filter, same exhaust etc) the amount of air flow will not change. Just the amount of fuel (volume) changes.
AFR is measured after combustion so although lifting the needle will only increase fuel flow all the other factors mentioned will come into play, this is why you can't say how much the AFR will change for one needle slot as a general "rule of thumb
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Re: Needle shims vs Clip

14 Dec 2025 11:41
#919795
Just seen this thread and a 0.5mm shim WILL put the needle half way between clip positions.
Each clip groove lifts or lowers the needle by 1mm.
When measuring you need to include both the groove and the gap between which seems to have been overlooked here and measure from the bottom of one groove to the bottom of the next..
A simple way is to fit circlips to two consecutive grooves and measure the outer distance then deduct the thickness of one circlip.
This happens to be 1.4mm minus 0.4mm for the circlip and you get the 1mm adjustment each groove provides on the needle..
 
Sorry, leaving the clip out of the equation was a big oversight on my part.

Still on the right track with the shim washers for adjustment between the grooves. Personally never had to resort to this, only every used washers on needles of CV type carbs where no grooves present.

Curious to find out the outcome.
1978 KZ650B2 w 1197cc Z1 engine
1977 KZ650B1 w 750cc Spectre engine
1979 KZ650C3 w 831cc Hot Rod engine
1978 KZ650C2 w 762cc DFI project
1977 KZ650C1 stock restoration project
1978 KZ650B2 modified project
1978 KZ650B2 Injected Drag 831cc
1980 Z1 Custom Frame Drag 1327cc
1981 Z50R Honda tow bike

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Re: Needle shims vs Clip

14 Dec 2025 12:31
#919796
Yess with my old cv I’ve added 2x0.5mm washers !!! In curious to try it next summer with my VM. Maybe K&n will flow like my old new paper pods!!? I will tell you 🙂
Kz750e 1980

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Re: Needle shims vs Clip

Yesterday 10:36
#919838
I agree that AFR is meassured after combustion, at least that is how we do it. The point I was attempting to express (not well) was that the air flow is not effected by the change in jet needle level.
1977 KZ650 B1
Pods and Denco header


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Re: Needle shims vs Clip

Yesterday 10:57
#919839
I agree that AFR is meassured after combustion, at least that is how we do it. The point I was attempting to express (not well) was that the air flow is not effected by the change in jet needle level.
Totally agree, I think the issue was the OP was looking for a known value each notch would change the AFR by and as I'm sure you will agree, if you sat two identical bikes next to each other the change to AFR would not be the same. Changes to compression or gear ratio's can be calculated but with things like AFR there are too many variables.
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