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Intake Holder - Help Cannot Remove Screw
- Flaco
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2 question is how to get this screw off so I can replace the Holder? Always apprecaaite the help.
79 KZ650 SR
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- Mikaw
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1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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- SWest
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- 10 22 2014
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- gd4now
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- Denco where did you go?
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1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- krazee1
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Mike
Former M.E. at Kawasaki Motors Manufacturing, Lincoln, NE
1966 W1 (the Z1 of 1966-50H.P. and 100mph!)
1974 Z1
1978 KZ1000 LTD
1976 KZ900B pile O parts
1980 KZ750E
1980 Honda XL250S (I know, wrong flavor!)
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- Wookie58
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PS: when I say a good smack common sense should prevail
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- Warren3200gt
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I have never had a nut, bolt or screw which hasn't then undone very easily using this method.
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- blipco
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- 2002 KZ1000P
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Heres what I would do in addition to the steps above. With carbs removed, I would remove as much of the carb holder as possible, it’s half aluminum half rubber. (And if the other screw is out, try rotating it counter clockwise.)
First take a sharp center punch and punch the side of the screw head with dots moving in a counter clockwise direction. It just may start to move.
If that doesn’t work, cut a straight slot in the screw head with a hack saw blade so that it will accept a straight slotted 1/4 inch screw gun tip. Then hopefully you have or can borrow and 'impact screw gun'. It will gently hammer and unscrew that bolt. (A large impact hammer may spin the head off the bolt). I did this exact method using an impact screw gun getting my muffler off a 45 year old snow blower. There’s great satisfaction when the bugger starts moving,
"Swim against the current, even a dead fish can go with the flow"-somebody (I forget Who)
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- u.k. Dave
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What you need to do is to break the corrosion/threadlock between the head and the screw. Easiest way to do that is heat the screw with a gas torch then immediately spray with water to cool it right down. Do this 3 or 4 times. As the screw is steel and the head is alloy they expand and contract at different rates. The multiple expansion and contraction rate changes will break any seal holding it in.
I have never had a nut, bolt or screw which hasn't then undone very easily using this method.
+1 for that in fact I often go one step further using a freezing spray with straw for a direct hit on the fastener, patience is the key, if it doesn't work try again don't give up, never had to go beyond three attempts.
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- Nessism
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I wouldn't bother with the penetrating lubricant, it won't reach the threads.
With the carbs removed, it's easy to remove the screw shown using vice grips. Grab the screw around the outside to crack it loose. It's the inner screws that are more difficult; as mentioned already, try spinning the boot after the outside screw is out. An impact driver is the way to go if you have room, of course. But having room is not always the case.
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- Kidkawie
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- I bleed premix
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www.amazon.com/STEELMAN-77020-Battery-Te...Pliers/dp/B00MHT89CI
1975 Z1 900
1994 KX250 Supermoto
2004 KX125
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- blipco
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- 2002 KZ1000P
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Kidkawie post=871037
Those battery terminal pliers look the bomb for this problem.I have a set of battery terminal pliers for stuff like that.
www.amazon.com/STEELMAN-77020-Battery-Te...Pliers/dp/B00MHT89CI
And whatever tools you use, especially cross heads, they must be sharp. A set I’d din Vessel screwdrivers would have prevented this from the start.
"Swim against the current, even a dead fish can go with the flow"-somebody (I forget Who)
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