OMR: Emission Tester AVI Clip.....

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10 May 2010 16:20 - 10 May 2010 16:25 #367093 by Old Man Rock
OMR: Emission Tester AVI Clip..... was created by Old Man Rock
Hey all,

Well figured out a cool little tester for AZ Emissions and registration for my KZ900 and future KZ's...

If you all remember, I was dicking around with a home made AFR unit of my design that was basically a mid exhaust AFR tester during rides... Worked fairly well but a PITA to have to install use....

Last week I had to get the old girl through emissions and now that jetting was all accomplished, I didn't tweak the slow jets (Keihin for pilots) way lean for idle and 1500rpm emission testing....

Wanted to see exactly where she stood... Figured if I failed, drive her out of the bay, tweak the slow jets lean and go through as accomplished last year... Here's the kicker, last year was 2 up (richer) on the mains and slow jets and had the YY8 richer needle in place....

As can be review in the lower left of the image, actual image of PASS-PASS...

Now here's the real kick in the nadolas.... While driving him thought to myself... Hey dumbass, take some measurements with the AFR meter and keep for next year and upcoming project bikes... This way you'll know without a doubt if rich or lean for operations & emissions. DOH!

And yes, I do talk to myself that way as well.... :blush: :laugh:

Simple break down...
Amplifier is designed with Stoich reference voltage and the BOSCH sensor voltage fed into a voltage subtraction/comparator circuit and displays the results in DC Voltage in the display...

As mentioned in the clip, great for emissions but due to engine build, higher compressions thus engine runs hotter and AZ heat index I want it at ~ 13.8 AFR for cooling effect BUT Max Power.... :woohoo:

As can be reviewed in the clip, @ idle 1200 4.5-4.6 Vdc
@ 1500 rpm, 4.74 Vdc....

All in all, places me ~ where I want t0 be in the AFR measurement for Max Power & Emissions....

AVI clip....


OMR


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 10 May 2010 16:25 by Old Man Rock.

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10 May 2010 16:22 - 10 May 2010 16:29 #367094 by Old Man Rock
Replied by Old Man Rock on topic OMR: Emission Tester AVI Clip.....
AFR Graphs...
Miss spoke in the clip... Stoich is right at 3.6Vdc as depicted in the right hand side graph.......


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 10 May 2010 16:29 by Old Man Rock.

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10 May 2010 16:35 #367096 by PLUMMEN
Replied by PLUMMEN on topic OMR: Emission Tester AVI Clip.....
eeeeeeeeeeeeeeeek hes talking tek-no again,save yourselves boys! :woohoo:

Still recovering,some days are better than others.
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10 May 2010 17:11 - 10 May 2010 17:12 #367107 by Old Man Rock
Replied by Old Man Rock on topic OMR: Emission Tester AVI Clip.....
OK, now before some of you go... Hey, this isn't accurate to the idle graph blah-blah-blah....

Keep in mind, I can always change the reference voltage in my circuit to dial this in and most likely will do so coming up... As mentioned, I'm on the Rich side where I prefer...

What I am using this as a NO LOAD test at various rpm ranges for comparing...

Example, here's some further rpm range measurements....


1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az
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Last edit: 10 May 2010 17:12 by Old Man Rock.

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10 May 2010 17:29 #367110 by Patton
Replied by Patton on topic OMR: Emission Tester AVI Clip.....
Probably need one of these. :lol:

Good Fortune! :)

[Click on image to hear verbal instructions from KZCSI]


1973 Z1
KZ900 LTD
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10 May 2010 17:41 #367115 by trianglelaguna
Replied by trianglelaguna on topic OMR: Emission Tester AVI Clip.....
i do that too sometimes...talk a bunch of giberish and see if folks can tell i'm really calling em names...

oh and i don't apprieciate what you called me either

1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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10 May 2010 18:00 #367121 by keith1
Replied by keith1 on topic OMR: Emission Tester AVI Clip.....
PLUMMEN wrote:

eeeeeeeeeeeeeeeek hes talking tek-no again,save yourselves boys! :woohoo:


lol.....us neanderthalls use ear sounds....some of us high faluttin" sapien types use gauges.....:laugh:

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10 May 2010 18:02 #367122 by keith1
Replied by keith1 on topic OMR: Emission Tester AVI Clip.....
trianglelaguna wrote:

i do that too sometimes...talk a bunch of giberish and see if folks can tell i'm really calling em names...

oh and i don't apprieciate what you called me either




you ll get over it 6311.....:blink:

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10 May 2010 18:13 #367125 by Old Man Rock
Replied by Old Man Rock on topic OMR: Emission Tester AVI Clip.....
Damn it... just thought of something I should have tested...

Now that I have these measurements at present setting, as mentioned, tweak the slow jets more lean ~ 1/4 turn CCW and re-measure....

Unfortunately packing for a business trip for the rest of the week... Already put everything including bike away....

Will have to test when I get back....

OMR

1976 KZ900-A4
MTC 1075cc.
Camshafts: Kawi GPZ-1100 .375 lift
Head: P&P via Larry Cavanaugh
ZX636 suspension
MIKUNI, RS-34'S...
Kerker 4-1, 1.5" comp baffle.
Dyna-S E.I.
Earls 10 row Oil Cooler
Acewell 2802 Series Speedo/Tach
Innovate LC1 Wideband 02 AFR meter

Phoenix, Az

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  • trianglelaguna
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10 May 2010 19:36 #367139 by trianglelaguna
Replied by trianglelaguna on topic OMR: Emission Tester AVI Clip.....
did you stay up all nite and break the secret code....billy bob...



keith1 wrote:

trianglelaguna wrote:

i do that too sometimes...talk a bunch of giberish and see if folks can tell i'm really calling em names...

oh and i don't apprieciate what you called me either




you ll get over it 6311.....:blink:


1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife

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10 May 2010 19:52 #367141 by 650ed
Replied by 650ed on topic OMR: Emission Tester AVI Clip.....
My method of testing the emissions is a little more straightforward and only requires a stopwatch and a helper (my wife). I start the bike up in the garage with the windows and doors shut and sealed with duct tape. My wife watches through the window and using the stop watch times how long it takes me to pass out. If I keel over in 10 minutes or less the bike is running too rich and when (if) I regain consciousness I need to lean out the mixture. If I can stay on my feet for 15 minutes without exhibiting any obvious signs of hallucinating the mixture is just about right. My wife and her friend invented this method, and except for the fact that she and her friend tend to forget to come to my aid, it usually works pretty well. Ed :unsure:

1977 KZ650-C1 Original Owner - Stock (with additional invisible FIAMM horn)

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10 May 2010 21:30 #367151 by thompsonmx100
Replied by thompsonmx100 on topic OMR: Emission Tester AVI Clip.....
^^^^^^^^^Thats an easy method. I think I have everything i need to do that test. I may not go till I pass out, but at least a little light headed. Thanks for the tip Ed.

2006 gs 500 streetfighter
1982 gpz750 breathed on wreck
1985 gpz750
Kz 650

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