z750L: Repair starter clutch
- Nessism
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Re: z750L: Repair starter clutch
Yesterday 06:12
There is a tutorial on using screws to reattach the basket together. I'll look for it for you, but it's linked on the 750 turbo site. Personally, I'd rather have it TIG'ed. Anyone that half way knows what they are doing can do the welding for you. My guy used low temp silicon bronze rod.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- riturbo
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Re: z750L: Repair starter clutch
Yesterday 06:28 - Yesterday 06:33
Here you go found it . Ive done it both ways welding and bolts . Both works . I think welding is much easier as driving those old rivets out isn't easy
Clutch Damper Change (1).pdf
Edit Couldnt get it on here for some reason . Its on this page scroll down a bit
clutch repair - urgent warning - Page 20 - 750turbo.com
Clutch Damper Change (1).pdf
Edit Couldnt get it on here for some reason . Its on this page scroll down a bit
clutch repair - urgent warning - Page 20 - 750turbo.com
Gpz 750 turbo The one I ride
Gpz 750 turbo Not finished
Gpz 750 turbo Not started
Gpz 550 1981
Gpz 550 1983
Bunch of other junk
Gpz 750 turbo Not finished
Gpz 750 turbo Not started
Gpz 550 1981
Gpz 550 1983
Bunch of other junk
Last edit: Yesterday 06:33 by riturbo.
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- gordone
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Re: z750L: Repair starter clutch
Yesterday 06:38
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).
Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
Attachments:
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- Nessism
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Re: z750L: Repair starter clutch
Yesterday 06:44 - Yesterday 06:47
The rollers can get caught in those grooves. At minimum, I'd polish out any edges.
Clutch damper change article attached below. Please let me know if it didn't attach correctly.
Clutch damper change article attached below. Please let me know if it didn't attach correctly.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Last edit: Yesterday 06:47 by Nessism.
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- Nessism
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Re: z750L: Repair starter clutch
Yesterday 06:49
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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- gordone
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Re: z750L: Repair starter clutch
Today 06:18The rollers can get caught in those grooves. At minimum, I'd polish out any edges.
Clutch damper change article attached below. Please let me know if it didn't attach correctly.
I’ve decided to order a new "CLUTCH-ASSY-ONEWAY" (13193-1062) as well. From what I understand, this means the starter clutch will now be completely new, correct?Based on the pictures and what we've seen so far, what do you think the issue was with the starter — considering that we haven’t found any obvious or complete damage?Could it simply be wear and tear on the springs, pistons, and the CLUTCH-ASSY-ONEWAY?
1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).
Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine
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- Wookie58
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Re: z750L: Repair starter clutch
Today 06:53
I believe it was simply a "wear" issue - given that it works as intended with the plugs removed it appears that it couldn't generate enough "friction" when under load
1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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- Nessism
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Re: z750L: Repair starter clutch
Today 06:59
My guess is that the cause is an accumulation of wear on all the various parts. And of course, that 810cc piston kit of yours puts even more load on the starter clutch.
Member Daftrusty installed a sprag type starter clutch from a later model 750 into his engine. That would be the ultimate fix (I think). I'm pretty sure the new parts you are purchasing should solve the problem, though.
Member Daftrusty installed a sprag type starter clutch from a later model 750 into his engine. That would be the ultimate fix (I think). I'm pretty sure the new parts you are purchasing should solve the problem, though.
Ed
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
Carb O-ring Kits : www.kzrider.com/forum/3-carburetor/61807...-o-ring-kits?start=0
www.kzrider.com/forum/faq-wiki/618026-new-owner-things-to-know
1981 KZ750E2
www.kzrider.com/forum/11-projects/604901...z750e-project-thread
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