Z1 Head Weeping Oil

  • hardrockminer
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27 Jun 2021 19:24 #850815 by hardrockminer
Z1 Head Weeping Oil was created by hardrockminer
I'm getting some oil weeping through the plugs indicated in the photo below, particularly the front one.  Has anyone found a way to seal those, and if so what did you use?

 

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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    28 Jun 2021 00:19 #850818 by zed1015
    Replied by zed1015 on topic Z1 Head Weeping Oil
    Had this happen on on those before and the one that plugs the oil pump passage behind the lower engine mount.
    The only fix is to drill and tap them up the centre and use a bolt and spacer to draw them out.
    Then have some tighter fitting ones turned up and pressed back in.

    AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
    kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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    • hardrockminer
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    28 Jun 2021 04:09 #850819 by hardrockminer
    Replied by hardrockminer on topic Z1 Head Weeping Oil
    If that's the only way then I guess I'll put up with it and keep a clean rag handy after a ride.  It isn't a lot...maybe a couple of drops but when hot it can cover a fairly large surface and it's slowly staining the top fin.

    I was thinking maybe there was some semi liquid sealant that one could apply from the inside when the head is off.  It would have to bond to the aluminum though, or it might separate and get into the oil circuit. 

    I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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    28 Jun 2021 04:15 - 28 Jun 2021 04:17 #850821 by Warren3200gt
    Replied by Warren3200gt on topic Z1 Head Weeping Oil
    Never taken one out, are they tapered? Might be able to press back in and tighten them up if they are 


    Z1000J2 somewhat modified!

    Last edit: 28 Jun 2021 04:17 by Warren3200gt.

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    28 Jun 2021 04:18 #850822 by Move0ver
    Replied by Move0ver on topic Z1 Head Weeping Oil
    I've been fighting a slight weep from that area for a long time...  I thought it was my valve cover or cam plugs not sealing well enough.  This might be the culprit 

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    28 Jun 2021 04:36 #850823 by bluej58
    Replied by bluej58 on topic Z1 Head Weeping Oil
    What type of oil are you using?
    Maybe go a little heavier 

    78 KZ1000 A2A

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    28 Jun 2021 07:06 #850828 by zed1015
    Replied by zed1015 on topic Z1 Head Weeping Oil

    Never taken one out, are they tapered? Might be able to press back in and tighten them up if they are 
    No! They are straight bungs .

    AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
    kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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    28 Jun 2021 07:20 #850829 by ckahleer
    Replied by ckahleer on topic Z1 Head Weeping Oil
    I have had success with silicone sealants.
    A Suzuki Savage had an oil leak leak around a head bolt, center front of engine. Degreased area with brake cleaner and applied high temp sealant. One year later, it's still leak free.
    On a DR650, I had a base gasket leak. Degreased and used gray sealant around the entire base gasket. The gray silicone matched the engine color fairly well and sealed the leak for 5 years, until I sold the bike.
    Both these repairs were expected to be temporary fixes, but never needed further repairs.

    94 KE100
    81 CM200t
    82 KZ305
    85 VF1100c

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    28 Jun 2021 08:35 #850832 by hardrockminer
    Replied by hardrockminer on topic Z1 Head Weeping Oil

    Never taken one out, are they tapered? Might be able to press back in and tighten them up if they are 
    No! They are straight bungs .

    Did Kawasaki seal them at the factory or was it a straight press fit?
     

    I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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    • SWest
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    28 Jun 2021 09:53 #850835 by SWest
    Replied by SWest on topic Z1 Head Weeping Oil
    Would it be posable to drive them in a little more then swage around them with a socket? 
    Steve

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    28 Jun 2021 10:13 #850838 by zed1015
    Replied by zed1015 on topic Z1 Head Weeping Oil

    Never taken one out, are they tapered? Might be able to press back in and tighten them up if they are 
    No! They are straight bungs .

    Did Kawasaki seal them at the factory or was it a straight press fit?

     
    Just a straight press fit from all i have seen and replaced.
    No evidence of any sealer which should be the case for any press fit component, especially one which isn't subject to oil pressure.

     

    AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
    kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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    28 Jun 2021 11:12 #850840 by bluej58
    Replied by bluej58 on topic Z1 Head Weeping Oil
    I wonder if you could flux and solder it ?

    78 KZ1000 A2A

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