Bikes kickstart won't move
- Cookie1893
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- Alex Cook
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Bikes kickstart won't move
02 Aug 2010 06:34
I'm only 14 years old but I am very skilled at motors on cars so I thought I would try motorcycle engines. Well I was in for more than I bargained for. I had no money so I traded a snow thrower for a 1977 kz650 motor only and half the frame. It was in a bad accident and the frame was bent so the guy I bought in from cut the Frame in half and sold me the frame and the motor. The motor has 12,527 miles on it and is on pretty good shape all around. I had no problem ordering parts for it or anything but what really has me hung up is the kickstarter. It won't move at all. I can basically jump on it and it won't even give a little at all. The bike turns over if I take off the side cover and spin it with a ratchet but it won't turn over with electric start and it won't kick over. I Have a feeling either the kickstart shaft is stuck or the clutch is engaged but I honestly have never worked on a bike motor Before so I am stumped. Any help out there? I really wanna get this beast running! 
Thanks!
Alex

Thanks!
Alex
1977 KZ-650 total motor rebuild project
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
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- 550A2
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- keep the shiny side up
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Re: Bikes kickstart won't move
02 Aug 2010 10:54
make sure the the transmission is in neutral...or that could give you some grief...
click the shifter down 5 times, then click it a half of a click up. thats neutral.
Also if the engine hasnt been run for a while you should remove the spark plugs and squirt a generous amount of pennetrating oil down in each cylinder...ATF works great for this too being it has alot of detergents in it..By doing this you will free up the cylinders.
ride on
-luke
click the shifter down 5 times, then click it a half of a click up. thats neutral.
Also if the engine hasnt been run for a while you should remove the spark plugs and squirt a generous amount of pennetrating oil down in each cylinder...ATF works great for this too being it has alot of detergents in it..By doing this you will free up the cylinders.
ride on
-luke
82 Honda ATC 200-sold
82 Yamaha Virago 920-sold
82 Yamaha YZ250j-kept
80 Suzuki GS 550-sold
82 Kawasaki KZ550 A2-ride all the time
79 Kawasaki KZ650 C-sold
73 Kawasaki Z1 900E-paid $200, sold $6000
86 Yamaha Radian YX600-new project
82 Yamaha Virago 920-sold
82 Yamaha YZ250j-kept
80 Suzuki GS 550-sold
82 Kawasaki KZ550 A2-ride all the time
79 Kawasaki KZ650 C-sold
73 Kawasaki Z1 900E-paid $200, sold $6000
86 Yamaha Radian YX600-new project
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- trianglelaguna
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Re: Bikes kickstart won't move
02 Aug 2010 11:13
welcome....like luke said X-2 i bet it is not jammed..and there is just somthing not in order...if the motor is not in the frame...moving the kick lever is gonna be hard imo anyway...
550A2 wrote:
550A2 wrote:
make sure the the transmission is in neutral...or that could give you some grief...
click the shifter down 5 times, then click it a half of a click up. thats neutral.
Also if the engine hasnt been run for a while you should remove the spark plugs and squirt a generous amount of pennetrating oil down in each cylinder...ATF works great for this too being it has alot of detergents in it..By doing this you will free up the cylinders.
ride on
-luke
1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
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- Cookie1893
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- Alex Cook
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Re: Bikes kickstart won't move
02 Aug 2010 12:15
Thanks luke I will deffinatly try the ATF formula down each cylinder. Also I cannot shift because in the accident it fell over and busted the shifter off but I can probably use a small vise grips to shift it. But anyways thanks alot man and keep on riding.
1977 KZ-650 total motor rebuild project
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
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- trianglelaguna
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Re: Bikes kickstart won't move
02 Aug 2010 13:57 - 02 Aug 2010 14:41
do not use vise grips ...get a shifter off e-bay or a parts yard...DO NOT USE VISE GRIPS.... it is in gear i bet...just get a 10.00 shifter and tighten it on well and save the spline threads or you will have a wiggly shifter later for sure...
1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
Last edit: 02 Aug 2010 14:41 by trianglelaguna.
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- Patton
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Re: Bikes kickstart won't move
02 Aug 2010 14:37
Cookie1893 wrote:
Hope it's a 17mm ratchet.
Good Fortune!
...The bike turns over if I take off the side cover and spin it with a ratchet....
Hope it's a 17mm ratchet.

Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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- trianglelaguna
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Re: Bikes kickstart won't move
02 Aug 2010 14:43 - 02 Aug 2010 14:45
No eBay APP ID and/or Cert ID defined in Kunena configurationNo eBay APP ID and/or Cert ID defined in Kunena configurationhere is a shifter thats correct but i am sure a lot of different ones can slide onto thos splines...
post some pics when you can...good luck...
post some pics when you can...good luck...
1976 KZ900
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
2003 ZX12R
2007 FZ1000
2004 ninja 250R for wife
Last edit: 02 Aug 2010 14:45 by trianglelaguna.
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- Cookie1893
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- Alex Cook
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Re: Bikes kickstart won't move
02 Aug 2010 15:06
I will post some pics later tonight. And by the way thanks for the heads up about the vise grips! U just saved me from some major work. I just bought a shifter off eBay for 3.99 with 4.99 shipping. It was off of a 79 ltd. I figure that will work because it's the same motor.
1977 KZ-650 total motor rebuild project
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
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- Cookie1893
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- Alex Cook
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Re: Bikes kickstart won't move
02 Aug 2010 15:21
By the way there really isn't much to see. Just imagine half of a frame with the motor without any exhaust pipes and no carbs and that's basically what I have haha I will still send pics though. It is a 1977 k-650 with the serial number kz-650c-011085. I don't know if that's an early model or not.
1977 KZ-650 total motor rebuild project
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
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- TerryK
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Re: Bikes kickstart won't move
02 Aug 2010 15:29
So....the motor rotates with a wrench right? Tell me why you need to pour oil down the spark plug holes again?
1977 KZ1000
GSXR swingarm and rear brake
WM6 rear Akront rim
Wiseco 1075c pistons
33 smoothbores
stage 3 Web Cams
Head porting
Dyna S ignition
Lockhart oil cooler
Wiseco header
1980 Z1R drag bike
1200cc
38 Flatslides, .
500' cams
7" slick
Dyan 4000 SP ignition
etc
Ontario, Canada
GSXR swingarm and rear brake
WM6 rear Akront rim
Wiseco 1075c pistons
33 smoothbores
stage 3 Web Cams
Head porting
Dyna S ignition
Lockhart oil cooler
Wiseco header
1980 Z1R drag bike
1200cc
38 Flatslides, .
500' cams
7" slick
Dyan 4000 SP ignition
etc
Ontario, Canada
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- Cookie1893
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- Alex Cook
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Re: Bikes kickstart won't move
02 Aug 2010 15:54
It is because it is very very hard to hand crank it even with the plugs pulled out so I'm oiling up the crank and pistons so it will turn easier
1977 KZ-650 total motor rebuild project
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
Hopefully after I get the girl running she will fit on the back of a go-cart.... Betcha never saw that one comin!
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- kawsakiman
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Re: Bikes kickstart won't move
02 Aug 2010 16:23
what kind of accident was the bike in?
pull the stator cover and see if it's touching the rotor.
if not, which one of us is going to tell him the bad news?
pull the stator cover and see if it's touching the rotor.
if not, which one of us is going to tell him the bad news?
someday i will be able to afford my kz habit.
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