HARRIS MAGNUM - Z1000

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04 Feb 2012 16:04 #502017 by Pigford
HARRIS MAGNUM - Z1000 was created by Pigford
My dream bike finally aquired.... Needs a fair bit of work - but "no pain, no gain" :dry:












Got it back in Oct 2011 - been quite busy with it - - - - - more to follow ;)

...should know better!

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04 Feb 2012 19:16 #502059 by Zedone
Replied by Zedone on topic HARRIS MAGNUM - Z1000
Wow! :woohoo: Great score, is the frame chrome moly or what type of material did they use back then. Those frames are getting pretty rare.

1977 KZ1000A1
1977 KZ1000A1 (Superbike Project)
1969 Chevrolet C/10 Short Fleet

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04 Feb 2012 19:55 #502067 by TexasKZ
Replied by TexasKZ on topic HARRIS MAGNUM - Z1000
WOW! X2.
Looking forward to this build for sure.

1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough

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04 Feb 2012 20:23 #502071 by nobody
Replied by nobody on topic HARRIS MAGNUM - Z1000
:huh: dont know about this one but looks real cool would like to see moor as it goes on thanks

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05 Feb 2012 00:56 #502138 by ultimate fighter
Replied by ultimate fighter on topic HARRIS MAGNUM - Z1000
That's the next step in my kz build...stress the engine and make a nifty spondon style frame.

Way cool. Bet this thing will handle like a dream

love building motorcycles one headache at a time

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05 Feb 2012 02:27 #502157 by Kitten Tooth
Replied by Kitten Tooth on topic HARRIS MAGNUM - Z1000
im lovin' those huge ass disks on the front wheel. I like the swingarm too. That looks NNNIIIIIIIICCCCCCEEEEEEE B)

1981 Kawasaki KZ1000-K LTD
1983 Suzuki GS300L-D
1982 Suzuki GS300L-Z sold:(
1976 KZ400D3
1973 Z900... I WISH

DO A BARREL ROLL!!

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05 Feb 2012 06:38 - 05 Feb 2012 06:40 #502172 by Pigford
Replied by Pigford on topic HARRIS MAGNUM - Z1000
Cheers chaps .....

The frame is a Magnum 1, built in Oct 1981 for a Z900/1000 motor.

Made of Reynolds 531 & T45 - hand brazed and pure lushness :evil:

I've sold off the Gixxer front end and the Ducati rear - everyone had a spate of fitting s/sided swingarms and I want this one looking a bit retro ;)

Managed to score a few "trinkets".....









None of it is a "straight fit" :dry: so some engineering work was needed by my local people.. www.talon-eng.co.uk/

...should know better!
Last edit: 05 Feb 2012 06:40 by Pigford.

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07 Feb 2012 15:43 - 07 Feb 2012 15:50 #502602 by Pigford
Replied by Pigford on topic HARRIS MAGNUM - Z1000
So, whats next - ahhhh yes..... I've had to get the lower rear motor lugs brazed back on and took the frame and swingarm to TALON for an estimate to trim 7mm off each side of the JMC & make a spindle sleeve - as the Harris spindle is 20mm & the needle bearings are 25mm :huh: They said it would be about a days work (setting up the machines takes a while) and £250 max. I could get it done a bit cheaper, but I want this work done right!!!



In the mean time I've made some card board templates of the lower rear engine mounts, to line up with the lugs..... I had some 10mm ally plate which I'll cut out for the brackets.



I also took Mr JigSaw to the Zed Butt unit & hacked a bit of fiberglass off....





The JMC is sitting ON the pivot in those shots and the rear end is sitting rather low.

I'll make some brackets and make sure the seat is nice and firm to support the rider :P


I dropped a few bits off to Mikey (the polisher) and took the cam cover off - so I could get my first glimpse of the motor internals....



..... as luck would have it, the top end looks good, the cams are mint and the clearances are spot on ;) As you can also see, the cam caps have the standard bolts fitted - so hopefully no surprises there!

I think I'll be doing the minimal mechanical work and just give it a thorough service, a bit of a clean up and run it

...should know better!
Last edit: 07 Feb 2012 15:50 by Pigford.

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07 Feb 2012 15:49 #502604 by jeffasaki
Replied by jeffasaki on topic HARRIS MAGNUM - Z1000
local people?
fucking rich ass poser
through money at it but use your own knowledge
and hands

78 Z1R
78 KZ1000
76 KH500 gone
71 HS1B 90
81 GS 1100 gone
80 PE400
02 KLR


Ontario Canada

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07 Feb 2012 15:53 #502605 by Pigford
Replied by Pigford on topic HARRIS MAGNUM - Z1000

jeffasaki wrote: local people?
fucking rich ass poser
through money at it but use your own knowledge
and hands



I'll show you the engine brackets I'm making - then you'll understand :blink:

I build my own engines - but don't have any welding or machining equipment - and you may like using a bastard file to trim stuff- but I wanted it done right, not bodged. ;)

...should know better!

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07 Feb 2012 15:59 #502607 by jeffasaki
Replied by jeffasaki on topic HARRIS MAGNUM - Z1000
i only use a half round crosscut mill bastard
if i have to
in the correct hands
they are very effective

78 Z1R
78 KZ1000
76 KH500 gone
71 HS1B 90
81 GS 1100 gone
80 PE400
02 KLR


Ontario Canada

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  • mark1122
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  • Keep twisting it
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07 Feb 2012 16:18 #502613 by mark1122
Replied by mark1122 on topic HARRIS MAGNUM - Z1000
At first i wondered why u would remove such a cool SSSA .
but after seeing plan b, i thought, OHHH YAAAA!! B)

u just cant find a nicer looking arm than a JMC. SOOOO SWEET .

This is going to be a winner. :)

76 KZ, frame gusset work,1200CC.Ported by Larry Cavanaugh, 1.5mm.over intakes, Carron Pipe, ZRX12 rear end, and seat,96zx9 front end.
01 CBR600F4i Track bike.
Cobourg, Ont. Can.

~ ~ ~_@
~ ~ _- \,
~ (k) / (z)

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