Doctorot's '78 KZ1000 build
- gd4now
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- Denco where did you go?
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Re: Doctorot's '78 KZ1000 build
06 May 2025 08:59
I already knew your machines looked great, and from the pic posted only adds to my knowledge regarding them. There were some other good looking machines as well. Is that a Honda Dream I see?
1977 KZ650 B1
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
Pods and Denco header
OLD KAW OWNERS SMILE ALOT
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- Formula264
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- Formula264
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Re: Doctorot's '78 KZ1000 build
10 May 2025 14:49
So cool, great job! Did you fab the exhaust or just the can?
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- DoctoRot
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Re: Doctorot's '78 KZ1000 build
13 May 2025 12:13
I fabricated the muffler and the mid-pipe. header is from MotoGPwerks
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Re: Doctorot's '78 KZ1000 build
27 Jul 2025 21:48
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Re: Doctorot's '78 KZ1000 build
27 Jul 2025 23:23 - 27 Jul 2025 23:38
coming back from the mountains the bike got stuck in 5th about 70 miles from home. It was all highway so I just drove home and slipped the clutch really long a couple times I had to stop. I’m regretting doing this because the reason the shifter got stuck was the output shaft bearing failed and the bearing cage fell out jammed up the shifter pawls. So I drove 70+miles with bearing debris running through the engine – not good.
Last edit: 27 Jul 2025 23:38 by DoctoRot.
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- asphalt900
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- Wookie58
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Re: Doctorot's '78 KZ1000 build
28 Jul 2025 01:00
Hopefully being on the "trans" side the debris stayed in the pan (the strainer should stop it being drawn around the top end) I guess as long as one of those stray balls hasn't chipped any gears you should be good.
PS: bike still looks awesome and "man what a road"
PS: bike still looks awesome and "man what a road"

1982 KZ1000 Ltd
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
www.kzrider.com/forum/11-projects/617631...-82-begins?start=192
kzrider.com/filebase-alias?view=download...d-fault-diagnosis&ca
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- TexasKZ
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Re: Doctorot's '78 KZ1000 build
28 Jul 2025 06:20
OH CHIT!
What an emotional roller coaster of a day. Hopefully Wookie is right about the debris.
What an emotional roller coaster of a day. Hopefully Wookie is right about the debris.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
1981 KZ1000 LTD awaiting resurrection
2000 ZRX1100 not ridden enough
www.kzrider.com/11-projects/620336-anoth...uild-thread?start=24
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- MFP-Joe
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Re: Doctorot's '78 KZ1000 build
28 Jul 2025 06:36
Sh+t !!!You were very lucky that nothing was blocked or the chain came off...!Never had this big bearing-damage seen before...!
Greetings, Joe
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Re: Doctorot's '78 KZ1000 build
28 Jul 2025 07:17
Unfortunately..I FEEL Your Frustration!! I've several Z engines that have suffered the same thing. Generally from years of abuse by fellas overtightening the drive chain and/or incorrectly adjusting merely on the sidestand.
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Re: Doctorot's '78 KZ1000 build
28 Jul 2025 07:37 - 28 Jul 2025 07:42
...then all the motorcycles and engines I've seen here have only been ridden by people who were able to adjust the chain fairly correctly, or at least not sooo tight that the main bearing gets sooo much overloaded! (People have to notice that when the chain runs so hard under load, it creaks...) Boy, boy, some people are better off staying pedestrians..
...I, for one, learned how to properly tension a bicycle chain as a boy.

Greetings, Joe
Last edit: 28 Jul 2025 07:42 by MFP-Joe.
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