Freebyrd's 81 KZ1000 Build
- Patton
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 11:48Patton wrote: ...Is it possible that air is leaking past the rubber plugs into the pilot circuit?....
Referring to the rubber plugs at bottom of pilot jets.

1973 Z1
KZ900 LTD
KZ900 LTD
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- freebyrd24
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 11:50
Inside of the carb inside the bowl? The piece that plugs nup the pilot circuit? I have what appears to be a metal plug with a rubber oring on it. Those are appear to fit in snugly. Would that cause an issue?
- 1981 KZ1000-K1 LTD - Long term project
1075cc Kit - New Wiseco Pistons
Sold:
- 1978 kz650 SR, 4-1 Vance and Hines Full Exhaust, Dyna-S Ignition, Accel Coils and Wires
1075cc Kit - New Wiseco Pistons
Sold:
- 1978 kz650 SR, 4-1 Vance and Hines Full Exhaust, Dyna-S Ignition, Accel Coils and Wires
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- Patton
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 12:13freebyrd24 wrote: Inside of the carb inside the bowl? The piece that plugs nup the pilot circuit? I have what appears to be a metal plug with a rubber oring on it. Those are appear to fit in snugly. Would that cause an issue?
Fitting snugly is good.

1973 Z1
KZ900 LTD
KZ900 LTD
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- Patton
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 12:33
Will grasp at another straw --
Are the carb holders in good condition, and properly clamped onto carbs?

1973 Z1
KZ900 LTD
KZ900 LTD
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- freebyrd24
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 12:35Patton wrote: Will grasp at another straw --
Are the carb holders in good condition, and properly clamped onto carbs?
Yes they are. I can't find any possible vacuum leaks or issues like that.
- 1981 KZ1000-K1 LTD - Long term project
1075cc Kit - New Wiseco Pistons
Sold:
- 1978 kz650 SR, 4-1 Vance and Hines Full Exhaust, Dyna-S Ignition, Accel Coils and Wires
1075cc Kit - New Wiseco Pistons
Sold:
- 1978 kz650 SR, 4-1 Vance and Hines Full Exhaust, Dyna-S Ignition, Accel Coils and Wires
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- Patton
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Re: Freebyrd's 81 KZ1000 Build
03 Oct 2011 12:39
If not already done, would assure that the throttle slides are freely reaching their fully closed down position when the throttle is closed.

1973 Z1
KZ900 LTD
KZ900 LTD
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- Pitbullsloveus
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Re: Freebyrd's 81 KZ1000 Build
04 May 2013 14:13
You ever figure this out? I'm having the same problem.
81 kz1000 k or j ltd
Came with foam pods accel coils and Vance 4:1 also a Dj kit.
I pulled the carbs to clean up as the bike had been sitting, they were spotless already guessing the previous owner was having some issues. Anyway it's got 134 mains 37.5 pilots 3 clip down on a 6 position needle for a starting point. Got the bike running pretty easy. At first would only run on the choke with air screws at factory. Messed with the air screws got it to run off choke but the rpms would climb and fall slowly (stay reving). And would not cold start choke on or off.
Stock mik bs34s, no leaks no tears clean and clear. Good spark compression from 1to4 is 120, 122, 118, 120
Internals believed to be stock.
81 kz1000 k or j ltd
Came with foam pods accel coils and Vance 4:1 also a Dj kit.
I pulled the carbs to clean up as the bike had been sitting, they were spotless already guessing the previous owner was having some issues. Anyway it's got 134 mains 37.5 pilots 3 clip down on a 6 position needle for a starting point. Got the bike running pretty easy. At first would only run on the choke with air screws at factory. Messed with the air screws got it to run off choke but the rpms would climb and fall slowly (stay reving). And would not cold start choke on or off.
Stock mik bs34s, no leaks no tears clean and clear. Good spark compression from 1to4 is 120, 122, 118, 120
Internals believed to be stock.
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- KenBB
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Re: Freebyrd's 81 KZ1000 Build
08 Sep 2014 14:28
An old thread, but a nice job of bringing the KZ back.
This build is being featured in our directory here: freebyrd24's '81 KZ1000
At this point, we're only displaying a reduced-size photo (similar to what you'd find in Google Images). We'd like to ask for your permission to publish the original full-size image with your build listing.
If anyone would like to have a build of their own listed, just send me a message with a link to the build thread and we'll take care of the rest.
Ken
This build is being featured in our directory here: freebyrd24's '81 KZ1000
At this point, we're only displaying a reduced-size photo (similar to what you'd find in Google Images). We'd like to ask for your permission to publish the original full-size image with your build listing.
If anyone would like to have a build of their own listed, just send me a message with a link to the build thread and we'll take care of the rest.
Ken
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- jmoney05
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Re: Freebyrd's 81 KZ1000 Build
08 Sep 2014 17:32On my bike I'm not using the vacuum petcock , so should the petcock vacuum line fitting be plugged? Bike is running great with no plug there!
Vm26 carbs...thanks for any input!
1978 Kz650D
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- Patton
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Re: Freebyrd's 81 KZ1000 Build
08 Sep 2014 19:38
Any unused vacuum port should be plugged during normal running.
An open unplugged vacuum port usually results in a large undesirable air leak and a "racing" idle.
Good Fortune!
An open unplugged vacuum port usually results in a large undesirable air leak and a "racing" idle.
Good Fortune!

1973 Z1
KZ900 LTD
KZ900 LTD
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