KZ650 - 810cc

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21 Feb 2010 09:50 #349449 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
So here is my attempt at a Giuliari-style seat. It didn't come out the greatest, but it'll do till I can save enough money for a new seat of some kind.


1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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21 Feb 2010 11:50 - 21 Feb 2010 11:51 #349471 by bill_wilcox100
Replied by bill_wilcox100 on topic KZ650 - 810cc
T_Dub wrote:

So here is my attempt at a Giuliari-style seat. It didn't come out the greatest, but it'll do till I can save enough money for a new seat of some kind.


A for effort. I did my seat from scratch too... to save $.

Later I sprang for a Saddleman seat cover... it was hard for me to compete with the pro's unless maybe I had all their resources.

Best of success, :)
Bill

1977 KZ650-B1 (Stock)
Upgrades:
- Dyna S Electronic Ignition (DS2-2)
- Dyna 3 Ohm Coils (DC1-1)
- Coil Repowering Mod
- Progressive Springs Front & Rear
- Saddlemen Seat Cover
- New Metallic Red Re-Paint & Repro Badges.
Montreal, Canada
Last edit: 21 Feb 2010 11:51 by bill_wilcox100.

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21 Feb 2010 12:03 #349474 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Thanks Bill.

I've already taken it off to see if I can do a bit with the foam to see if I can make it look a little better. It sure is hard trying to do this with a bit of foam and a couple utility knives.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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21 Feb 2010 14:16 #349491 by bill_wilcox100
Replied by bill_wilcox100 on topic KZ650 - 810cc
T_Dub wrote:

Thanks Bill.

... It sure is hard trying to do this with a bit of foam and a couple utility knives.


I hear you! :blink: :blush:

Been there, done that... :laugh: :laugh: :laugh:

Best of success, :)
Bill

1977 KZ650-B1 (Stock)
Upgrades:
- Dyna S Electronic Ignition (DS2-2)
- Dyna 3 Ohm Coils (DC1-1)
- Coil Repowering Mod
- Progressive Springs Front & Rear
- Saddlemen Seat Cover
- New Metallic Red Re-Paint & Repro Badges.
Montreal, Canada

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26 Feb 2010 06:27 #350249 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
So, not happy with my seat at all, I was perusing eBay today, and found the exact seat of my dreams. Its a new old stock Giuliari seat for a kz650. Only problem, its $350 shipped from where it is in Austria. Now I know a corbin would be about $450, and thats the next best thing, and these Giuliaris are very hard to come by these days since they haven't been made since 85. I dont know what to do. Should I just get a cafe tail for $100 and cover it myself? Or go for the dream seat? The Giuliari would really complete my look, I'm going for 80's roadracer, not really into cafe for this bike.

In other news, Larry has either started or will start soon on the head. And my pistons and stuff should be ordered next week sometime. And then theres the huuuge order of random stuff from z1 that always occurs every time your bike is apart. I was hoping to get some fork work done this week, but that didn't happen, hopefully this weekend I can measure up for my rear fender eliminator and oil cooler mount. And I gotta get my swingarm out the door too so Leon can brace it up for me. So there should be a lot of progress soon when everything starts to get here.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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17 Mar 2010 08:17 #354014 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Pistons ordered, dropping stuff at powerdercoater tonight, and my head is next in line at Mr. Cavanaugh's!

I also recieved my mocal oil thermostat the other day, and I have my sidecovers all polished. Only thing I have to do currently is find somewhere I can sandblast my engine cases and cylinder block. I want to get that done before they go to the machine shop so I can paint as soon as they get back and then start assembly.

Pics to follow...

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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17 Mar 2010 19:43 #354145 by kzmk2
Replied by kzmk2 on topic KZ650 - 810cc
Very neat project. Personally I like the 80s superbike look over the cafe look. Where did you order your pistons from? I have an 83 GPZ750 engine sitting on my garage floor and 2 KZ650s and am hoping to do an 810 project too. Keep the progress going!

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18 Mar 2010 05:07 #354219 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
I ordered them from dynoman.net. Best price I could find at $470.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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18 Mar 2010 15:24 #354340 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
So, my brake calipers, fork bottom tubes, and carb float bowls and caps are with the powdercoater now. And I also made a huge order from Z1 today. Ordered a load of socket head cap screws for my engine and carbs today from the local fasteners place. Hopefully I can get the engine blasted this weekend, so it can be bored and then painted next week. I have to blast and repaint a tiny bit of my frame, but not much.

And then...assembly!!!

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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  • larrycavan
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18 Mar 2010 19:09 #354397 by larrycavan
Replied by larrycavan on topic KZ650 - 810cc
T_Dub wrote:

So, not happy with my seat at all, I was perusing eBay today, and found the exact seat of my dreams. Its a new old stock Giuliari seat for a kz650. Only problem, its $350 shipped from where it is in Austria. Now I know a corbin would be about $450, and thats the next best thing, and these Giuliaris are very hard to come by these days since they haven't been made since 85. I dont know what to do. Should I just get a cafe tail for $100 and cover it myself? Or go for the dream seat? The Giuliari would really complete my look, I'm going for 80's roadracer, not really into cafe for this bike.

In other news, Larry has either started or will start soon on the head. And my pistons and stuff should be ordered next week sometime. And then theres the huuuge order of random stuff from z1 that always occurs every time your bike is apart. I was hoping to get some fork work done this week, but that didn't happen, hopefully this weekend I can measure up for my rear fender eliminator and oil cooler mount. And I gotta get my swingarm out the door too so Leon can brace it up for me. So there should be a lot of progress soon when everything starts to get here.


Tony's valve arrived today so he'll be finished up tomorrow. You're up next :)

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19 Mar 2010 04:48 #354487 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Yessssss!!!

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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20 Mar 2010 22:02 #355076 by kzmk2
Replied by kzmk2 on topic KZ650 - 810cc
Thanks, that does sound like a good price.

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