KZ650 - 810cc

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30 Apr 2009 16:31 - 30 Apr 2009 16:32 #286597 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
You can't bore a head lol, but the 6th pic down has the cylinders from a KZ750 in it. Those will be bored to 810cc and bolted into my 650 engine. I'm retaining my stock 650 head for now, albeit with GPz750 cams and APE springs, seals, and keepers.

Next winter the head will probably get a port job from Larry C, along with the biggest valves I can stuff into it, Keihin CR29 carbs, and mild Web cams, I think they make a 395. That's so I can stick in a Dyna 4000, retard module, and NOS. That'll be complemented with a new front end, and my bike will be complete as far as I'm concerned. but thats next year, I need to concentrate on all the things I need to do now, its a looong list.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
Last edit: 30 Apr 2009 16:32 by T_Dub.

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30 Apr 2009 18:09 #286630 by Mark Wing
Replied by Mark Wing on topic KZ650 - 810cc
T_Dub wrote:

Now, the good stuff. Yosh exhaust(needs painting, but good condition):


You dog, that's a nice score. My KZ650 was used by Yoshimura for making pipes. My original was totaled in my wreck and the replacement has lots of dents.
Great plans for your 650.
Mark

Jesus loves you Everyone else thinks your an ***

77 KZ650 C1 with ZX7 forks, GPZ mono rear, wider 18 police wheels and Yoshimura motor.

Yorba Linda Cal.

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30 Apr 2009 18:16 #286633 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Best part is I got it for 63 bucks! That included the shipping from the states to Canada! She's got a couple dents but I figure its a yosh, not your run of the mill pipe, I like being unique. Thats really cool about your 650, nice to hear about bikes with some history.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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13 Feb 2010 20:00 - 13 Feb 2010 20:02 #348160 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
So, a little progress after many months of nothing. Started sanding my engine covers to get ready to polish them. Here's a pic but its a bit crappy, this is them at 1000 grit.



I also measured up all the bearings and oil seals in the engine, gonna replace all of them. My head should be going to Larry C in a week or two for porting.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler
Attachments:
Last edit: 13 Feb 2010 20:02 by T_Dub.

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13 Feb 2010 22:35 #348172 by jordan
Replied by jordan on topic KZ650 - 810cc
T_Dub wrote:

You can't bore a head lol, but the 6th pic down has the cylinders from a KZ750 in it. Those will be bored to 810cc and bolted into my 650 engine. I'm retaining my stock 650 head for now, albeit with GPz750 cams and APE springs, seals, and keepers.

Next winter the head will probably get a port job from Larry C, along with the biggest valves I can stuff into it, Keihin CR29 carbs, and mild Web cams, I think they make a 395. That's so I can stick in a Dyna 4000, retard module, and NOS. That'll be complemented with a new front end, and my bike will be complete as far as I'm concerned. but thats next year, I need to concentrate on all the things I need to do now, its a looong list.


hey, looks like you are making some damn good progress. should be a sweet ride when u are done. the only thing i see wrong here or something u may need to change is ur ignition choice. I know it seems way better since its got the 2-step rev limiter, and all the fancy stuff, but i would go with the dyna s 2000 system. Thats what i use on my bike and its great, and has seperate modules you can wire in to do the things the 4000 does that arent standard for the 2000. Only reason i am saying this is i was gona buy the 4000 for my kz1000 drag/street build and contacted dyna about it since their ad says race only for the 4000. They said the coils and ignition system itself were not designed/capable of being ran for long periods of time that a bike will see for street use. There is so much power running to the coils that they will not cool and will burn up.

KZ810 streetfighter kz/gpz/gsxr
1983 gs1100e
1979 KZ 1000 1428 dragbike project
1974 kawasaki H1 500 sold :(
1972 Kawasaki s2 350-parted on ebay :(
1973 Kawasaki s2 350-parted on ebay :(
1982 kz750(sold)
1978 kz650 hardtail(sold)
1975 honda xl250-sold
1971 yamaha R5-sold
1982 yamaha xs400

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14 Feb 2010 07:35 #348202 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Thanks for the info, I wasn't aware of that. I'll keep that in mind later on. Right now the Dyna-s thats already on her will be staying. NOS and stuff can come later on, and the S will be just fine till then.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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14 Feb 2010 07:57 #348207 by rstnick
Replied by rstnick on topic KZ650 - 810cc
Yeah cool build. I'll be watching.
I had a Yosh pipe way back, got tossed when I bought a Kerker.
Wish I had kept it. :(
It had a sweet sound.

Rob
CANADA

Need a key for your Kawasaki? PM me

1978 KZ650 C2, 130K kms, Delkevic ex, EI, CVK32, PMC easy clutch, ATK fork brace, steering damper, Progressive Suspension, braced swingarm, ZRX shocks, 18" Z1R front wheel.
2000 ZRX1100
2011 Ninja 250R - Wife's
2005 z750s
1978 KZ1000 project

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14 Feb 2010 09:28 #348219 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
The plan for this week is to finish up the engine covers, thats about all I can do right now. Then next weekend I'm going to go out to where the rolling chassis is and measure up for a fender eliminator and an oil cooler mount. Then I'm gonna bring the forks back into the city for a good cleaning and to repaint the lowers.

Thats gonna be about it until I gather the cash to order my pistons and a million things from Z1.

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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14 Feb 2010 09:39 - 21 Feb 2010 11:41 #348222 by bill_wilcox100
Replied by bill_wilcox100 on topic KZ650 - 810cc
Very cool! Am following with great interest.

Are you keeping a running total as to what this really is costing? You know, tools, supplies, consumables, etc.

Just curious to know if I'm the only one who does that. :unsure:

Best of success, :)
Bill

1977 KZ650-B1 (Stock)
Upgrades:
- Dyna S Electronic Ignition (DS2-2)
- Dyna 3 Ohm Coils (DC1-1)
- Coil Repowering Mod
- Progressive Springs Front & Rear
- Saddlemen Seat Cover
- New Metallic Red Re-Paint & Repro Badges.
Montreal, Canada
Last edit: 21 Feb 2010 11:41 by bill_wilcox100.

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14 Feb 2010 10:16 #348233 by TeK9iNe
Replied by TeK9iNe on topic KZ650 - 810cc
bill_wilcox100 wrote:

Very cool! Am following with great interest.

Are you keeping a running total as to what this really is costing? You know, tools, supplies, consumables, etc.

Just curious to know if I'm the only one how does that. :unsure:

Best of success, :)
Bill


:laugh: you're not the only one Bill! :P

B)

Motorcycle Shop Owner/Operator

79 Kawie Z1000 LTD
81 Kawie Z1000 CSR
83 Honda VT750C A
85 Kawie GPZ900 A2
86 Zukie GS1150 EG
93 Yamie XV1100 E
Lucky to have rolled many old bikes through my doors ;)

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14 Feb 2010 10:52 #348244 by T_Dub
Replied by T_Dub on topic KZ650 - 810cc
Nope, I'm sure not! I wouldn't want to see that!

1977 KZ650B1
-810cc
-Cavanaugh Racing Head
-Mikuni RS34's
-GPR Muffler

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14 Feb 2010 10:59 #348246 by jordan
Replied by jordan on topic KZ650 - 810cc
im wit T_Dub on all of my builds. I try not to think about all the cost added together cause i know it would make me sick to my stomach. just build then ride, no worries.. Hakuna Matata

KZ810 streetfighter kz/gpz/gsxr
1983 gs1100e
1979 KZ 1000 1428 dragbike project
1974 kawasaki H1 500 sold :(
1972 Kawasaki s2 350-parted on ebay :(
1973 Kawasaki s2 350-parted on ebay :(
1982 kz750(sold)
1978 kz650 hardtail(sold)
1975 honda xl250-sold
1971 yamaha R5-sold
1982 yamaha xs400

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