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76 KZ900A rescue / project

  • Scirocco
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  • Never change a running system
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26 Aug 2019 15:42 - 26 Aug 2019 15:43 #809892 by Scirocco
Replied by Scirocco on topic 76 KZ900A rescue / project
So i don´t have to waste my money on a PMC cam cain tensioner.
Thanks baldy for your confirmation, so i have save a lot of Money i can invest for more usefull parts.


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Last edit: 26 Aug 2019 15:43 by Scirocco.

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02 Sep 2019 19:31 - 02 Sep 2019 19:38 #810260 by baldy110
Replied by baldy110 on topic 76 KZ900A rescue / project
Some more work done. Plumbed in the oil cooler, installed carbs. I bought the carbs from Wired George awhile ago when he was selling his O Bored VM26's. They are now 30mm but look stock. They have been sitting in a box on my shelf for years , nice to finally bolt them onto a bike.
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Last edit: 02 Sep 2019 19:38 by baldy110.

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02 Sep 2019 19:36 - 02 Sep 2019 19:37 #810261 by baldy110
Replied by baldy110 on topic 76 KZ900A rescue / project
The bike came with a brand new Vance & Hines pipe. I had the header ceramic coated in silver and the slipon in satin black.
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Last edit: 02 Sep 2019 19:37 by baldy110.

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  • SWest
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  • 10 22 2014
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02 Sep 2019 20:18 #810264 by SWest

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  • hardrockminer
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03 Sep 2019 05:15 #810267 by hardrockminer
Replied by hardrockminer on topic 76 KZ900A rescue / project
The carb venturi is bored out to 30 mm? That's an interesting mod. Air flow in the venturi would be slower. Pressure in the venturi would be higher than stock carbs. Is the head ported?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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03 Sep 2019 05:41 - 03 Sep 2019 06:31 #810270 by zed1015
Replied by zed1015 on topic 76 KZ900A rescue / project

hardrockminer wrote: The carb venturi is bored out to 30 mm? That's an interesting mod. Air flow in the venturi would be slower. Pressure in the venturi would be higher than stock carbs. Is the head ported?


Stock 26 or 28's bored to 30mm perform better than 29 smoothies and are easier to set up.
They will make a difference even on a stock motor just like going up from 26 to 28.
It's a fairly simple job if you have an accurate lathe.
Here's a pic of some I recently did.
The top set are stock 26's and the bottom set are bored out.


AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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Last edit: 03 Sep 2019 06:31 by zed1015.

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  • hardrockminer
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03 Sep 2019 08:50 #810283 by hardrockminer
Replied by hardrockminer on topic 76 KZ900A rescue / project
Thanks zed1015. Without measuring one I assume the slide still fully covers the venturi when closed?

I would guess that they perform better than stock at higher rpm's. Would you set the float level the same or maybe raise it up a bit to compensate for lower pressure differential?

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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03 Sep 2019 08:59 - 03 Sep 2019 09:05 #810284 by baldy110
Replied by baldy110 on topic 76 KZ900A rescue / project
It's a performance solution that still looks stock without having to pony up for crazy expensive 29mm smoothbores that are more complicated and harder to tune. I've installed a bunch of these bored carbs back in the day and they all improved overall performance. And yes the head is ported along with bigger high comp pistons and more aggressive cams.
Hardrockminer your way over thinking this .
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Last edit: 03 Sep 2019 09:05 by baldy110.

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03 Sep 2019 09:00 #810285 by zed1015
Replied by zed1015 on topic 76 KZ900A rescue / project
Bottom of the slide bore needs the slide seat re-cutting to allow the slide to fully close.
Needle needs lifting 1.5mm for it to sit in the correct position in the needle jet.
Float height stays stock.
Carbs perform better througout the rev range and obviously flow more at the top end.

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





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  • DoctoRot
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03 Sep 2019 10:12 #810286 by DoctoRot
Replied by DoctoRot on topic 76 KZ900A rescue / project
Love that finish of the frame. Looking forward to what you do with the rest of it.

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  • hardrockminer
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03 Sep 2019 14:40 #810297 by hardrockminer
Replied by hardrockminer on topic 76 KZ900A rescue / project
You're probably right baldy. But I like to think about those things!:whistle:

I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.

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06 Sep 2019 14:23 #810461 by baldy110
Replied by baldy110 on topic 76 KZ900A rescue / project
Centered the rear wheel in the swingarm and aligned and installed the 530 chain.
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Finished up the wiring, installed the coil relay mod and put on the restored gauges.
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