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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 02:27 #708987

  • rrsmsw9999
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Somethin tells me this may not be good for a wet clutch?

R

Attachment ATP-AT205.jpg not found

1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016
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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 02:56 #708991

  • Nessism
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On the 650/750 engines that seal has a lip on the OD that engages with a matching groove in the cases. It may be possible to remove the lip but you are on shaky ground with trying to change the seal on an assembled engine. If it comes to that you may want to try loosening some of the case screws in the general area to get a smig of extra room.

Better check your crankcase vent to make sure it's open. If the vent is blocked pressure will build up in the crankcase and push oil out through seals like you are experiencing.

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 03:12 #708995

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Thanks Ed. Breather is good. What do ya think absent removal, sealer? R
1980 KZ 1000E2
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1980 KZ550A
Sold 3/2016

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 03:23 #708997

  • SWest
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I wouldn't.
Steve

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 03:25 #708998

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rrsmsw9999 wrote: Somethin tells me this may not be good for a wet clutch?

R

Attachment ATP-AT205.jpg not found


Right after I did my top end I started felling guilty about not splitting the case and doing new seals..... I was using Valvoline 10/40 for breakin and had a new clutch that I throw in after breakin and switching to bike Valvoline ..... so I tryed some seal stop leak for the first and 2 oil change and experianced clutch slippage for the first time...... thinkin this did it so I don't know if I would or not.... clutch was old and so were springs but still ;)
1978 KZ650 b-2
700cc Wiseco kit 10 to 1.
1980 KZ750 cam, ape springs, stock clutch/ Barnett springs.
Vance and Hines Header w/ comp baffle and Ape pods, Dyna S and green coils, copper wires.
29MM smooth bores W/ 17.5 pilots, 0-6s and 117.5 main
16/42 gearing X ring chain and alum rear JT sprocket.

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 03:47 #709000

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I used some in my truck 20 years ago. Rear main seal, Fords are notorious for it. Didn't work, maybe made it worse. Think about this, if it makes the seal swell and after a time they harden back up and shrink again, what's happening to the valve guide seals and other rubber parts not to mention the clutch? Tune up in a can? BS
Steve

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 06:55 #709027

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Can just the bottom case half be removed after the engine is out of frame. There is no need to remove the crank, not sure if design allows access to pulling the bottom case only?

R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 07:20 #709032

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You can if you make sure to get the top bolts on the case. I changed my tranny that way. Most of the crank bolts go through the case bottom. You might have to loosen the rest of them too then re-torque them all. Might as well get a seal kit.
Steve

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 08:32 #709041

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Yep. Looked at bottom end disassembly. Any tricks if I stay with bottom end off only. Certainly a stand would be helpful. R
1980 KZ 1000E2
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1980 KZ550A
Sold 3/2016

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 09:37 #709054

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I had mine on blocks. Be sure you get all the little bolts on the top or it will make for one really FKed up day. :S
Steve

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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 14:13 #709088

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swest wrote: I had mine on blocks. Be sure you get all the little bolts on the top or it will make for one really FKed up day. :S
Steve

+1
Since the seal has lips, it seems to me that the mains will have to be loosened enough to drop th crank enough to allow the lips to clear the case upper half.
1982 KZ1000 LTD parts donor
1981 KZ1000 LTD awaiting resurrection
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1981 KZ550A2 Update - Oil Leak! Suggestions? 02 Feb 2016 15:22 #709096

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Tensioner out enough slack to do it? R
1980 KZ 1000E2
Crashed 6/2016

1980 KZ550A
Sold 3/2016

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