Z1 bottom end and (gp)z1100 B1 head

  • howardhb
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09 Jan 2023 12:16 #878693 by howardhb
Replied by howardhb on topic Z1 bottom end and (gp)z1100 B1 head

These three groove cams seems to be from 82 KZ1100 B2 288 degrees with .346 lift.


​​​​​​My '81 GPz1100 B1 has those "3 groove​​​​" cams, on intake and exhaust. (the same sprockets are also used, just using different bolt holes)
From my research, they were used on 81 and 82 GPz's, and also the '84 1100R (Lawson Replica)

H.


'81 GPz 550 D1
'81 GPz 1100 B1 ELR "Tribute" www.kzrider.com/our-forum/11-projects/61...-elr-tribute?start=0
'82 Yamaha YB100 Fizzie
'79 Suzuki GT200 X5 TWO STROKE TWIN - SMOKER!

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  • howardhb
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09 Jan 2023 12:20 - 09 Jan 2023 12:21 #878694 by howardhb
Replied by howardhb on topic Z1 bottom end and (gp)z1100 B1 head

These three groove cams seems to be from 82 KZ1100 B2 288 degrees with .346 lift.


​​​​​​My '81 GPz1100 B1 has those "3 groove​​​​" cams, on intake and exhaust. (the same sprockets are also used, just using different bolt holes)
From my research, they were used on 81 and 82 GPz's, and also the '84 1100R (Lawson Replica)

H.


Exhaust
​​​

Intake
 

'81 GPz 550 D1
'81 GPz 1100 B1 ELR "Tribute" www.kzrider.com/our-forum/11-projects/61...-elr-tribute?start=0
'82 Yamaha YB100 Fizzie
'79 Suzuki GT200 X5 TWO STROKE TWIN - SMOKER!
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Last edit: 09 Jan 2023 12:21 by howardhb.

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10 Jan 2023 12:30 #878723 by Rc900
Replied by Rc900 on topic Z1 bottom end and (gp)z1100 B1 head
I started to do some math here for the piston/head setup. So I have 70mm pistons 10:25;1 set. I tried to measure piston and head with following results:
Piston crown: 15,6cc
Head combustion chamber 40cc
Head gasket 4,6cc

Real combustion chamber: added gasket volume and reduced piston crown: 40+4,6-15,6=29cc
Compression ratio:
(29+253,8)/29
282,8/29=9,75

Is this OK? I was expecting a bit lower compression ratio? of course I might have made some errors with my measurements... 

All the Best,

Z1 -73
-RC-

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10 Jan 2023 12:53 - 11 Jan 2023 05:34 #878726 by zed1015
Replied by zed1015 on topic Z1 bottom end and (gp)z1100 B1 head

I started to do some math here for the piston/head setup. So I have 70mm pistons 10:25;1 set. I tried to measure piston and head with following results:
Piston crown: 15,6cc
Head combustion chamber 40cc
Head gasket 4,6cc

Real combustion chamber: added gasket volume and reduced piston crown: 40+4,6-15,6=29cc
Compression ratio:
(29+253,8)/29
282,8/29=9,75

Is this OK? I was expecting a bit lower compression ratio? of course I might have made some errors with my measurements... 
Stock Z1/Z1000 head is 36cc and just dropping on a J/GPZ 40cc head drops the comp approx two points so 10.25 ends up around 8.25.( good for a turbo build you may want to easily put back to N/A  at a later date )
1015cc divided x 4  = 253.75cc ( one cylinder ) .
253.75cc ( one cylinder divided by 66mm ( stroke ) = 3.84 cc
1mm of stroke = approx 3.84cc 
Skimming the head approx 1.3mm ( to allow for curvature of the hemi chamber ) brings the volume back to approx 36cc and the comp back up to approx 10.25 ( or the stated comp of the Z pistons to be used ).
Zero the deck height and CC the chamber to 36cc for accurate results if fractions of a point and true 10.25 or stated piston comp figures are important.


 

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 11 Jan 2023 05:34 by zed1015.
The following user(s) said Thank You: Rc900

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11 Jan 2023 05:07 - 11 Jan 2023 05:09 #878736 by Rc900
Replied by Rc900 on topic Z1 bottom end and (gp)z1100 B1 head
Yes, thank you. My English is not good enough to understand everything… Hmm, more math… Better than my last one:

One cylinder size:  35mm*35mm*3,14*66mm=253,8cc

Calculating the combustion chamber size with stock head, piston crown reduced. Now we know that compression ratio should be 10,25 with my pistons, so
(253,8+x)/x=10,25
253,8+x=10,25x
253,8=9,25x
x=253,8/9,25=27,43

So the empty space between piston and head (i.e combustion chamber?) should be about 27.43cc with stock head and wiseco 70mm 10:25 piston set. If we know that chamber in J head is 4cc bigger compared to z1 head, we can calculate the compression ratio with J head (with same pistons) just by  adding this 4cc to known 27,43. I.e. So the combustion chamber with J head got to be 31,43cc. Now we can calculate the compression ratio for this head

(253,8+31,43)/31,43=9,075

So I guess that the compression ratio gets reduced about 1,175 "units".
Or did I do something wrong with this calculation? 

9,075 would be a bit better that the original one, but I really liked to get more that 10 out of it. So got to check if it is somehow possible to get that one extra mm away from the head.

All the Best,

Z1 -73
-RC-
Last edit: 11 Jan 2023 05:09 by Rc900.

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11 Jan 2023 09:12 - 11 Jan 2023 12:12 #878738 by zed1015
Replied by zed1015 on topic Z1 bottom end and (gp)z1100 B1 head


So got to check if it is somehow possible to get that one extra mm away from the head.
There's room to skim 1.3mm and a bit more .
I've done this a few times.
The GPZ valves are also 1mm further into the head  with 1mm shorter stems so they end up the same distance from the Z pistons as the stock Z valves. 

AIR CORRECTOR JETS FOR VM CARBS AND ETHANOL RESISTANT VITON CHOKE PLUNGER SEAL REPLACMENT FOR ALL CLASSIC AND MODERN MOTORCYCLE CARBURETTORS
kzrider.com/forum/23-for-sale/611992-air-corrector-jets-





Last edit: 11 Jan 2023 12:12 by zed1015.

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11 Jan 2023 13:21 #878751 by gordone
Replied by gordone on topic Z1 bottom end and (gp)z1100 B1 head
i'm impreset of the acknowledge you has!

1981 KZ650-D4, with 1981 z750L engine (Wiensco 810 big bore).

Project:
www.kzrider.com/forum/11-projects/607213...sr-1981-z750l-engine

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