gear lever grommet thing ?

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20 Feb 2022 20:58 #862658 by KZmarcel
gear lever grommet thing ? was created by KZmarcel
Making good progress.
quick question: that grommet around the gear lever axle looks shot.
Any thoughts on how to get it out and replaced ?

 
WA state, USA
1981 KZ1000 Ltd project for me
kzrider.com/forum/11-projects/617085-kz1000-full-spa#861637
1982 KZ440 Ltd project for my wife
1991 Yamaha 1200 VMax
2005 Kawasaki Vulcan 2000
1971 Buick Riviera boat-tail
2004 Jaguar XJR
1999 Dodge Ram 5.7L Magnum
1977 John Deere 400

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20 Feb 2022 22:04 #862661 by Kidkawie
Replied by Kidkawie on topic gear lever grommet thing ?
Thats a seal.

www.partzilla.com/product/kawasaki/92049...257270a63a795b770f98
1975 Z1 900
1994 KX250 Supermoto
2004 KX125

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20 Feb 2022 23:38 #862662 by woodyvale
Replied by woodyvale on topic gear lever grommet thing ?
Socket that has a slightly smaller outer than the metal part of the seal. Tap it out gently.
From memory it comes out towards the inside of the cover but check first.
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21 Feb 2022 05:58 #862668 by Mikaw
Replied by Mikaw on topic gear lever grommet thing ?
On my 1978 there are 2 seals, inner and outer. Not sure on your J. Either or they are pressed fit. A small seal puller or flat screwdriver should pull them out easily… 
 
1976 KZ 900 A4 kzrider.com/forum/11-projects/613548-1976-kz-900-a4
1976 KZ 900 B1 LTD
1978 KZ 1000 B2 LTD
1980 KZ 750 E1
Kowledge Speaks, But Wisdom Listens.
Jimi Hendrix.
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  • hardrockminer
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21 Feb 2022 12:25 #862688 by hardrockminer
Replied by hardrockminer on topic gear lever grommet thing ?
Same on my KZ650
I have several restored bikes along with a 2006 Goldwing with a sidecar. My wife has a 2019 Suzuki DR 650 for on and off road.
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  • Scirocco
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  • Never change a running system
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21 Feb 2022 12:53 - 21 Feb 2022 12:53 #862691 by Scirocco
Replied by Scirocco on topic gear lever grommet thing ?
It´s only one seal on the outside of the sprocket cover. You have to push it from inside to the outside of the cover with a best fit or expandable drive punch. You need only some light taps and you are done.
My 1975 Z 1 B 900 Project

www.kzrider.com/forum/11-projects/605133...ears-deep-sleep-mode
Last edit: 21 Feb 2022 12:53 by Scirocco.
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21 Feb 2022 13:03 #862692 by willemZ900
Replied by willemZ900 on topic gear lever grommet thing ?
On my Z1B 1975 there are also 2 seals, inner and outer. Just renewed them, not a big job
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