Oil light comes on at low rpm

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09 Nov 2021 06:12 #857710 by ckahleer
Replied by ckahleer on topic Oil light comes on at low rpm
Consider the manual states pressure at 4k rpm, and investigate if considerably less. I consider considerably less to be around 1/2.
I have been riding my KZ305 as my everyday around town rider for a year and a half now. It has no oil light. Ignorance is bliss.

94 KE100
81 CM200t
82 KZ305
85 VF1100c

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  • SWest
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09 Nov 2021 06:41 #857716 by SWest

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09 Nov 2021 08:30 #857721 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm

Running a thicker oil (in order to investigate the cause of low oil pressure) is, by far, much less risky than the "open heart surgery" that is involved in removing the cylinder-head.
 Consider that, at the very least, you will need to replace the head gasket and oil-orifice o-ring.
And, while you are in there, you might as well lap the valve seats and replace the valve-stem seals, which will require re-setting valve clearances.
A couple of new, (thinner) shims will almost certainly be required after lapping the valves.
Also, while  open, you could measure the clearance of the camshaft bearing journals with "plastigauge"
plastigauge.co.uk/about/how-plastigauge-works/  

A lot to consider....

PS
While the statement "a loss of power" using thicker oil is technically 100٪ true, I don't think your (or my) butt-dyno would be able to detect it... in my opinion.


 
Haha sounds like an easy decision then!

1982 KZ550 A3
Central MA / Boston

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09 Nov 2021 08:32 #857722 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm

Why isn't anyone talking about this? 
Steve

kzrider.com/forum/2-engine/606916-cam-problem#770846
Is the main takeaway from this video that I should sand the surface of the pump cover to smooth out the scoring?

1982 KZ550 A3
Central MA / Boston

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09 Nov 2021 12:54 #857728 by SWest
Replied by SWest on topic Oil light comes on at low rpm
Yes for a start and check the pressure relief valve. When cold the spring could work as intended but when hot it could be weaker.
Steve

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09 Nov 2021 15:32 #857734 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm

Yes for a start and check the pressure relief valve. When cold the spring could work as intended but when hot it could be weaker.
Steve
Hey Steve, how would I test for that? 

1982 KZ550 A3
Central MA / Boston

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09 Nov 2021 16:23 #857737 by SWest
Replied by SWest on topic Oil light comes on at low rpm
There should be a free length measurement but that won't tell you if it's consistent. Some shops have a spring tension tester that would tell you if it's the same up and down the range. You might be able to buy one OEM from Kawasaki or Partzilla. Springs do break down over time.
I wouldn't tear into the engine if I didn't have to.
Steve

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12 Nov 2021 13:28 #857847 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm
With regard to sanding the pump cover, the video recommended 600 grit metal sandpaper. The metal sandpaper at my local hardware store doesn't have an actual grit number anywhere on it, it's just labeled "fine." And the only 600 grit I could find is for auto body, so I'm not sure if either of these would be the correct thing to use. 




1982 KZ550 A3
Central MA / Boston

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12 Nov 2021 13:35 #857848 by SWest

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12 Nov 2021 13:54 #857850 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm
Ok, and do I just keep going until the scoring is gone? 

1982 KZ550 A3
Central MA / Boston

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12 Nov 2021 14:30 #857853 by SWest

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12 Nov 2021 15:17 #857857 by kzMax
Replied by kzMax on topic Oil light comes on at low rpm

1982 KZ550 A3
Central MA / Boston

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